13 GREENLAWN AVE - BUILDING INSPECTION (4) i
The Commonwealth of Massachusetts
Board of Building Regulations and Standards CITY OF
Massachusetts State Building Code,780 CMR SALEM
Revised Mar 2011 '
Building Permit Application To Construct,Repair, Renovate Or Demolish a
One-or Two-Family Dwelling
• This Section For Official Use Only -
Building Permit Number: Data Applied: t I —2— G T 1
!/ 42
Building Official(Print Name) Signature Date
SECTION 1:SITE INFORMATION
1.1 Property Address: 1.2 Assessors Map&Parcel Numbers
t!3 4PJ@ A%AW wl AvF.tuE,SALFJ"i,M.A.
;LIa Is this an accepted street?yes no Map Number Parcel Number
1.3 Zoning Information: 1.4 Property Dimensions:
Zoning District Proposed Use Lot Area(sq ft) Frontage(III
1.5 Building Setbacks(ft)
Front Yard Side Yards Rear Yard
Required Provided Required Provided Required Provided
1.6 Water Supply:(M.G.L e.40,§54) 1.7 Flood Zone Information: 1.8 Sewage Disposal System:
Public❑ Private❑ Zone: _ Outside Flood Zone? Municipal❑ On site disposal system ❑
Check if yes❑
> SECTION 2: PROPERTY.OWNERSHIP' '-
2.1 Owner'of Record: .
tA%*C*+AEL.C.o►RuzZA AALEM, /rt• A. (Diglm
Name(Print) City,State,ZIP
L3 GREFi iLAWtJ AvalALE MB•-1'iH.8815
No.and Street Telephone Email Address
SECTION 3:DESCRIPTION OF PROPOSED WORK (check all that apply)
New Construction❑ Existing Building❑ Owner-Occupied ❑ 1 Repairs(s) ❑ 1 Alteration(s) ❑ Addition ❑
Demolition ❑ Accessory Bldg.❑ Number of Units I Othe pecify:
Brief Description of Proposed Work':
SECTION 4:.ESTIMATED CONSTRUCTION COSTS
Estimated Costs: Offleial Use Only-" "
Labor and Materials) _
Item °
1.Building $ 1. Building Permit Fee:S °Indicate how fee is determined:
❑Standard City/Town Application Fee -
2.Electrical $ -
❑Total Project Cost (Item 6)x multiplier x '� +
3. Plumbing $ .2. Other Fees: $
4.Mechanical (HVAC) $ List:
5.Mechanical (Fire Total All Fees $
Suppression) $ '
Check No. Check Amount: Cash Amount:
6.Total Project Cost: $ 401 AM '❑Paid in Full 0 Outstanding Balance Due:
SECTION 5: CONSTRUCTION SERVICES
5.1 Construction Supervisor License(CSL)
cs-a&,35M tl.m3•r3
�,g5oo-4TAtLDit�/ 3u►J-RAY l y-rjj . License Number Expiration Date
Name of CSL Holder
List CSL Type(see below) LA
A•O. Boy, 22LA
No.and Street --Type Description
Unrestricted(Buildings up to 35,000 cu.ft.
Sur lCoo w, h1.F t, 40321_ R Restricted 1&2 Family Dwelling
Cityffown,State,ZIP M Masonry
' RC Roofing Covering
�fARO1F�'03u�IRr4�61A1tL 11.SI••IF C IA WS Window and Siding
SF Solid Fuel Burning Appliances
/*03.928-74ZZ 1 Insulation
Telephone Email address D Demolition
5.2 Registered Home Improvement Contractor(HIC)
=LsaiTgRoiiF/Suwt-R.0.`/ BuuCERS Ti+C 1`t is'''a7 _ m4•Zl.•14
� HIC Registration Number Expiration Date
HIC Company Name or C Registrant Name
P.o . Boic sL&4 AAME
No.and Street Email address
54etcooKl�k..1{,_m3215 rrm3 �128�'t22
.. Ci /Town,State,ZIP - Telephone
SECTION 6:WORKERS'COMPENSATION INSURANCE AFFIDAVIT(M.G.L.c.152.§ 25C(6)) '
Workers Compensation Insurance affidavit must be completed and submitted with this application. Failure to provide ,
this affidavit will result in the denial of the Issuance of the building permit.
Signed Affidavit Attached? Yes ..........❑ No...........❑
SECTION 7a:OWNER AUTHORIZATION TO BE COMPLETED WHEN
OWNER'S AGENT OR CONTRACTOR APPLIES FOR BUILDING PERMIT . >,
1,as Owner of the subject property,hereby authorize MICj-tAF_L.'G .0 CtR 'Z 7-A
to act o my behalf,in all man rs relative to work authorized by this building permit application:
Print Owner's Name(Electronic Signature) Date
SECTION 7b:OWNER' OR AUTHORIZED AGENT DECLARATION.,
By entering my name below,I hereby attest under the pains and penalties of perjury that all of the information
contained in this ap s true d accurate to the best of my knowledge and understanding.
Print H er's o Authorized Agent's Name(Electronic Signature) Date
NOTES:
1. An Owner who obtains a building permit to do his/her own work,or an owner who hires an unregistered contractor
(not registered in the Home Improvement Contractor(HIC)Program),will not have access to the arbitration
program or guaranty fund under M.G.L.c. 142A.Other important information on the HIC Program can be found at
www.mass.eov/oca Information on the Construction Supervisor License can be found at www.mass.eov/dns
2. When substantial work is planned,provide the information below:
Total floor area(sq.ft.) (including garage,finished basement/attics,decks or porch)
Gross living area(sq.ft.) Habitable room count
Number of fireplaces Number of bedrooms
Number of bathrooms Number of half/baths
Type of heating system Number of decks/porches
Type of cooling system Enclosed Open
3. "Total Project Square Footage"may be substituted for"Total Project Cost"
7 �`J I J.
Affairs*officelefconsawer Bess
AYH 6T CC T# £T
TIw:
4'f507
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Y
MOM
.
¢;
.x'F.
l.n1
{Massachusetts - Department of Public Safety
Board of Building Regulations and Standards
Construction Supervisor
License: CS 350
JASON A TARD ter
15 NOT" DAM A
ALLENSTOWN IR HE[19
., _s .)r lI Expiration
Jam"' 11/0312015
Conirn sioner
_ SUNRA4 OP ID:TL
'`��R� CERTIFICATE OF LIABILITY INSURANCE °07116/2013
07/1612013
THIS CERTIFICATE IS ISSUED AS A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER.THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR ALTER THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN YHE ISSUING INSURER(S), AUTHORIZED
REPRESENTATIVE OR PRODUCER,AND THE CERTIFICATE HOLDER j
IMPORTANT: If the Certificate holder is an ADDITIONAL INSURED,the policy(ies)must be endorsed. If SUBROGATION IS WAIVED,subject to
j the terms and conditions of the policy,certain policies may require an endorsement A statement on ttis certificate does not confer rights to the
certificate holder in lieu of such endorsemen s. i
PRODUCER Phone:603-5368200 CNAOMTACT
Insumnce24.com,InC. __.--.-.-
P.0.Box 480 Fax:603-536-2206 PHONE --T
__
INC. -_-_
N E„n_ ______ ;iKC NOI:
Plymouth,NH 03264-0480 E1 L t --
ADDRESS:____ ______
MSUREINS AFFORD No COVERAGE NMN
msURERA:Scottscialelnsura Ice Com n
INSURED Sun-Ray Builders,Inc. INSURER B: ----------
J&L Chimney Works,LLC INSURERC: ! C
P.O.Box 224 ---------.---.--
Suncook, NH03275.0224 INSURER D: --
INSURER E:
INSURER .. --- _----
COVERAGES CERTIFICATE NUMBER: REVISION NUMBER:
THIS IS TO CERTIFY THAT THE POLICIES OF INSURANCE LISTED BELOW HAVE BEEN ISSUED TO THE INSURER) NAMED ABOVE FOR THE POLICY PERIOD
INDICATED. NOTWITHSTANDING ANY REQUIREMENT,TERM OR CONDITION OF ANY CONTRACT OR OTHER L OCUMENT WITH RESPECT TO WHICH THIS
CERTIFICATE MAY BE ISSUED OR MAY PERTAIN, THE INSURANCE AFFORDED BY THE POLICIES DESCRIBEO HEREIN IS SUBJECT TO ALL THE TERMS,
EXCLUSIONS AND CONDITIONS OF SUCH POLICIES.LIMITS SHOWN MAY HAVE BEEN REDUCED BY PAID CLAIMS.j
ILiR TYPEOFINSURANCE -.---___ POLICY NUMBER MM`DwYyY, MUCV E%P UMn9
GENEAAL LIABIL1rY I EACH OCCURRENCE S 1,000,00
+ A I X!COMMERCIAL GENERAL LIABILITY ICPS1822719 07/1612013 07/15/2014 iPREMISES Eaottunanoa f 50,00
CLAIMS-MADE a OCCUR ! I MED EKP(Airy acre is 5,00
j'PERSONAL&ADV INJURY 14 1,000,00
GENERAL AGGREGATE f Z,000100
GENL AGGREGATE LIMIT APPLIES PER' ' jIPRODUCTS-COMP/OP AGG IS 2,000,00
I POLICY PRO- Loc ; ,f
r AUTOMOBILE UN&ury I I O sBIIN SINGLE LIMIT S
ANYAUTp _ I BODILY INJURY(Pefpw,;w) 3
ALL OWNED SCHEDULED
AUTOS BODILY INJURY(Per a=denl) S
1 HIRED AUTO$ NON-OWNED
�I-RaPcErR TDt AMAGEAUTOS
i S
;f
UMBRELLA UAB OCCUR i i j1EACH OCCURRENCE �S
EXCESS UAB CMSMADE 'I
AGGREGATE is
W
DIED RETENnONf
WORKERS COMPENSATIONSTATU- OTH-!
AND EMPLOVERS'LIABWiY .-_ TORYLIMITS: g,�_.__—_
ANY PRCPRIETORIPARTNERIEXECUTVE YIN I E.L.'j EACH ACCIDENT IS
OFFICERIMEMBER EXCLUDED? NIA
(YAlgatay in NMI i E.L.DISEASE-EA EMPLOYEE1 S
H yes,desrnLe DF O
DESCRIPTION OF OPERATIONS bMOYr E.L.DISEASE-POLICY LIMB ;
I
I
y DESCRIPTION OF OPERATIDN81 LOCATNNIS i VEHK:LEB(AIIacM1 ACOPO 101,AddNknui Rema,ita Ssirodola,tt more apace le raglNred)
This certificate of insurance is issued as a matter of information only and;
confers no rights upon the certificate holder. This certificate does not
amend, extend, or alter policy coverage, terms, exclusions, and conditions. 11
i
CERTIFICATE HOLDER CANCELLATION
i
SHOULD ANY OF THE ABOVE 04SCRIBED POLICIES BE CANCELLED BEFORE
THE EXPIRATION DATE THEREOF, NOTICE WILL BE DELIVERED IN
ACCORDANCE WITH THE POLICY PROVISIONS.
AUTHORIZED REPRESEWATAIE
�aueNrcgr .C�alaetxte, ��eatL
1
451988-2010 ACORp CORPORATION. All rights reserved.
ACORD 26(2010/06) The ACORD name and logo are registered marks of ACORD
The Commonwealth of Massachusetts
Department of Industrial Accidents
Office of Investigations
I Congress Street, Suite 100
Boston, MA 02114-2017
www mass.gov/dia
Workers' Compensation Insurance Affidavit: Builders/Contractors/Electricians/Plumbers
Applicant Information Please Print Legibly
Name (Business/Organization/Individual): S4A1-f94-/ 15UIf..,OER3
Address: 1314 G;Z4r..tt^ -T
City/State/Zip: 14H.032—I Phone #: U 3• C12Z•'1L422.
Are you an employer? Check the appropriate box: Type of project(required):
1.❑ I am a employer with 4. ❑ I am a general contractor and I
employees (full and/or part-time).
: have hired the sub-contractors 6. ❑New construction
2./X I am a sole proprietor or partner- listed on the attached sheet. 7. ❑ Remodeling
ship and have no employees These sub-contractors have g, ❑ Demolition
working for me in any capacity. employees and have workers'
(No workers' comp. insurance comp. insurance.$ 9. Building addition
required.] 5. ❑ We are a corporation and its 10.❑ Electrical repairs or additions
3.❑ I am a homeowner doing all work officers have exercised their I L❑ Plumbing repairs or additions
myself [No workers' coin right of exemption per MGL p
P 12.❑ Roof repairs /
insurance required.] t c. 152, §1(4), and we have no
employees. [No workers' 13.,�J Other Gu a o ,n,q--e/ "
comp. insurance required.]
"Any applicant that checks box#I must also fill out the section below showing their workers'compensation policy information.
t Homeowners who submit this affidavit indicating they are doing all work and then hire outside contractors must submit a new affidavit indicating such.
tContractors that check this box must attached an additional sheet showing the name of the sub-contractors and state whether or not those entities have
employees. If the sub-contractors have employees,they must provide their workers'comp.policy number.
I am an employer that is providing workers'compensation insurance for my employees. Below is thepolicy and job site
information.
Insurance Company Name:
Policv#or Self-ins. Lie. #: Expiration Date: /
Job Site Address: f P-P/% ZGt t,i r X City/State/Zip: is,
Attach a copy of the workers' compensation policy declaration page(showing the policy number and expiration date).
Failure to secure coverage as required under Section 25A of MGL c. 152 can lead to the imposition of criminal penalties of a
fine up to$1,500.00 and/or one-year imprisonment, as wgll as civil penalties in the form of a STOP WORK ORDER and a fine
of up to $250.00 a day against the violator. Be advised that a copy of this statement may be forwarded to the Office of
Investigations of the DIA for insurance coverage verification.
I do hereby certify under the ai is and penalties of perjury that the information provided above is true and correct
Si nature: Date' � >
Phone#: UO3 .al 28-t LA 22.
Official use only. Do not write in this area, to be completed by city or town official
City or Town: Permit/License #
Issuing Authority (circle one):
1. Board of Health 2.Building Department 3.City/Town Clerk 4. Electrical Inspector 5.Plumbing Inspector
6. Other
Contact Person: Phone#:
T U
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Montpelier
Medium Insert
Homeowner's
L Installation
and Operating
Manual
oil
For Use in North America
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN-
TAINED,A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
NATIONAL We recommend that our woodburning
FIREPLACE hearth products be installed and serviced
INSTITUTE' - .
6y professionals who are certified in the U.S.
Tested 8 Portland by the National fireplace Institute` (NFI)as
Listed By Oregon USA NFI Woodburning Specialists or who are
-
C US certified in Canada by d
OMNI-Test Laboratories,inc. 11 Woo Energy Technical =dEoergy
CERTIFIED TetM1n1.1 Twining
259-S-13-2 „„, ;r, ;,;,d,aB Training (WETT).
D• Not Discard or
30004403 4/12 Rev.13
Montpelier Medium Insert
77777
Introduction
Thank you for purchasing a Vermont Castings Montpelier Medium Insert, an efficient wood stove carefully engineered
'to bring you the latest in wood combustion principles and modern foundry technology.
This stove transforms a traditional masonry fireplace into a powerful heater.You can count on years of comfortable heat-
ing and pleasurable fire-viewing if you operate and maintain it according to the directions in this Owner's Guide.
This Insert has been tested and listed by OMNI-Test Laboratories of Portland, Oregon to UL1482-1996(R2006)for the
United States and ULC S628-93 for Canada. This Insert is listed to, and in compliance with, the standards set forth by
the Federal Environmental Protection Agency,40 CFR Part 60.532(b), as stated on the permanent label attached to the
stove.
This manual describes the installation and operation of this Insert. This heater meets the U.S. Environmental Protection
Agency's emission limits for wood heaters sold after July 1, 1990. Under specific test conditions this heater has been
shown to deliver heat at a rate ranging from 10,100 to 27,550 BTU/hr.
For more complete details on stove performance and specifications, please refer to Page 3.
The Montpelier Medium Insert is designed, tested and listed for burning wood. Do not burn other fuels.
Installation or service of the Montpelier Medium Insert should be performed only by a qualified installer, preferably NFI
or WETT(Canada) certified.
Please read entire manual before you install and use your new Insert.
Failure to follow these instructions may result in property damage, bodily injury or even death.
Save These Instructions for Future Reference
Ta
• • • The Montpelier Medium Insert is designed,
Specifications tested and listed for burning wood.Do not burn
5 p ations.................................._.....................3 other fuels.
Installation...._......................._...._...... ..................4
Operation................................................................9 The Montpelier Medium Insert is not listed for
Maintenance......................................................... 13 mobile home installations.
Optional Accessories...................................-....... 16 Failure to followthese instructions may result in
Replacement Parts. ............................................. 17 property damage, bodily injury or even death.
Warranty.......... ......_.... .......................... .._........ 19
This stove has not been tested with an unvented
Proposition 65 Warning: Fuels used in gas, wood- gas log set. To reduce the risk of fire or injury,
burning or oil fired appliances, and the products of do not install an unvented gas log set into this
combustion of such fuels, contain chemicals known to fireplace.
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
2 30004403
Montpelier Medium.Insert
Spekifications
Montpelier Medium Insert
EPA Emissions Rating.......................................3.0g/hr *Under specific test conditions used during EPA emissions
Range of heat output*.............. 10,100-27,550 BTU/hr standard testing.
Maximum heat output**..........................40,000 BTU/hr **This value can vary depending on how the unit is oper-
Area heated— ........................................... 1,500 sq. ft. ated, and the type and moisture content of the fuel used.
Size of wood splits.............___18"-22" (460 -560 mm) The figure shown is based on maximum fuel consumption
Fuel Capacity.........................................30lbs. (13.5kg) obtained under laboratory conditions and with average
Loading-... ...._ _...... ............... .....Front efficiencies.
Flue size..................................................... 6" (150mm) ***These values are based on operation in building-code
Fireplace Insert weight....................... 335 lbs (152 kg) conforming homes under typical winter climate conditions
Primary Air Control .... _..._............................. Manual in New England. If your home is of nonstandard construc-
Glass panel.......................... High-temperature ceramic tion (e.g. unusually well insulated, not insulated, built
Flue exit position....... .............. ....................Top under ground, etc.)or if you live in a more severe or more
Blower rating...............................150 cfm. (115V, 60Hz) temperate climate, these figures may not apply. Since so
Power Cord Length...................6 foot useable installed many variables affect performance, consult your Vermont
Castings'Authorized Dealer to determine realistic expecta-
tions for your home.
263/4"(680 mm) 141/4"(362 mm) >
221W'(564 mm) .�
11'h" 41
(292 mm)
L L
30h"(774 mm)
283/a'(730 mm) f —17/4"(434 mm)
221/4'
(565 mm) 21/z"
(548 mm)
� r
Fig.1 Montpelier Medium Insert dimensions.
30004403 3
Montpelier Medium Insert
Installation
SAFETY NOTICE: IF YOUR MONTPELIER MEDIUM
INSERT IS NOT PROPERLY INSTALLED, A HOUSE 0To 10' -
FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, 2 Min.
FOLLOW THE INSTALLATION INSTRUCTIONS. CON- OT010'
TACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT in.
RESTRICTIONS AND INSTALLATION INSPECTION 2'Min. 3'
REQUIREMENTS IN YOUR AREA. Min.
Requirements for Existing Fireplaces
The Montpelier Medium Insert is listed for installation
within a properly built masonry or heat circulating, ma- Reference
Point Acs1
sonry-type fireplace that is constructed in accordance
with the requirements of recognized building codes. A Fig. 2 The 2'-3'-10'rule forchimneys.
heat-circulating masonry-type fireplace must conform to
building code standards for masonry fireplaces, and must
consist of a factory-built metal firebox with air circulation In the U.S. (ANSI/NFPA 211, 1988), when
pathways that are surrounded by masonry materials. Air installed in a masonry fireplace:
circulation pathways must not be blocked by the insert or . A connector must extend from the flue collar
surround panels. to the flue liner.
The fireplace and chimney must be clean and structurally • If a stainless steel liner is not used, the connector
sound. Have them inspected by a qualified professional must extend at least four(4)feet from the flue collar
chimney sweep, a mason,.or your Vermont Castings' of the insert.'
Authorized Dealer before the Montpelier Medium Insert is . The cross sectional area of the flue must be less
installed.Any deterioration(cracks, loose mortar or loose than or equal to three times the area of the flue
bricks) must be repaired. collar If larger, the chimney must be re-lined.
Codes may permit removal ofthe damper in order to make a . Means must be provided to prevent room air
positive vent connection between the firebox and the chim- passing to the chimney cavity.
ney. However, the fireplace should not be modified in any
way without first checking with your local building inspector Provision must be made for removal of the
or fire marshal. Provision should be made to restore the insert to clean the chimney flue.
fireplace to its original condition if the insert is removed. General Considerations
Do not remove bricks or mortar that may jeopardize the
compliance of the fireplace with local building codes. While not required in most jurisdictions in the U S.,
MHSC strongly recommends that a full stainless
The Montpelier Medium Insert is not listed for instal- steel chimney liner be installed for the insert to the
lation in factory-built fireplaces. chimney top to increase overall performance and to
Requirements for Existing Chimneys ease and reduce yearly maintenance.
A masonry chimney must be well-constructed and
Chimney requirements differ for the U.S. and Canada. must meet minimum code requirements. The chim-
Specifications for each are listed below. Connect the ney flue should have a code-approved liner made of
insert to the chimney in accordance with local codes and masonry or pre-cast refractory tiles, straight or flex-
the requirements of the listing agency as specified in this ible stainless steel pipe, or a poured-in-place liner.
manual. An unlined chimney must be relined professionally.
CanadaChimney Height I U.S. and The chimney must have a nominal flue size of6"(152
mm)diameter or 28 square inches(181 Cni but no
Chimney height should be no less than 15' (4.5 m) above greater than 3 times larger or 85 square inches(548
the hearth and no more than 35'(10.5 m). Cm2). A chimney larger than this must be re-lined.
The chimney should extend at least 3'(914 mm)above the Be aware that a chimney originally designed for fireplace
highest point where it passes through a roof, and at least use may perform differently when used to vent an air-con-
2' (610 mm) higher than any portion of a building within trolled appliance such as your Montpelier Medium Insert
10' (3 m). (Fig. 2) - even if the flue is less than 3 times larger than the flue
DO NOT CONNECT YOUR MONTPELIER MEDIUM collar. For example, a chimney on an outside wall may
INSERT TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE. 'This requirement is in addition to those specified in ANSIINFPA211.
4 30004403
Montpelier Medium Insert
not heat up enough to sustain an adequate draft. Such a A permanent metal warning label must be affixed to
flue can often be improved if it is relined to reduce its size the back of the fireplace stating the fireplace may
and/or insulated to keep it warmer. have been altered to accommodate the insert, and
• A positive flue connection must be made between may be unsafe to use as a conventional fireplace.(A
the Insert and the first masonry tile or prefabricated Fireplace Modification Tag is included inthe hardware
metal chimney section. A positive flue connection bag inside the Montpelier Medium Insert.)
consists of a plate that seals or replaces the fireplace
damper and a section of chimney connector that Minimum Fireplace Dimensions
passes through the plate into the chimney. The Montpelier Medium Insert will fit most fireplaces. To
• The chimney connector must be a minimum equiva- confirm that it will fit yours, measure the lintel depth, plus
lent to a 6" (152 mm)diameter opening and must be the height, width, and depth of your fireplace and hearth.
24 gauge or heavier stainless steel The connector Compare them to the measurements in the accompany-
must extend four (4) feet measured from the collar ing chart. If you choose to install a new hearth over an
of the insert, existing fireplace hearth, be sure to take its thickness into
Chimney Connection systems are available from a variety consideration when measuring both front and back height
of manufacturers.Your Vermont Castings dealer can rec- of the fireplace and clearances to any existing trims and
ommend a system that will best meet the requirements of mantels.
your particular installation. The unit can be installed virtually flush with the fireplace
Sealing Requirements opening or it can extend 3" (76 mm)onto the hearth using
theoptional3"Hearth Extension Kit.Figure 3gives minimum
The chimney must be sealed off from room air, ei- and maximum dimensions for fireplaces which will accom-
ther by a plate at the damper level or by sealing the modate the Montpelier Medium Insert in the flush mount
fireplace opening. configuration and using the optional extension kit.
Unused openings to the flue must be sealed with ma- NOTE: The clearance between the Montpelier Medium
sonry to the thickness ofthe chimney wall. Openings Insert and the mantel, top trim and side trim cannot be
sealed with pie plates or wallpaper are a hazard. In reduced by installing shields.
the event of a chimney fire, flames and smoke may Another requirement to consider is the clearance for mov-
be forced from the openings. able items such as tables, bookcases, rugs, furnishings,
and your woodbox. All combustible materials of this type
' should be a minimum of 48" (1220 mm)from the front sur-
In Canada (CAN/CSA-13365491, Section 5), whether face of the Montpelier Medium Insert. Be sure that family
installed in a masonry or factory built fireplace: members are aware of this requirement as well, so they
• This fireplace insert must be installed with a contiriu too will keep objects a safe distance from the Montpelier
ous chimney linerof 6"(152 mm)diameter extending Medium Insert.
from the fireplace insert to the top of the chimney.
The chimney liner must conform to the Class 3
requirements of CAN/ULC-S635, Standard for Lin-
ing Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard
for Lining Systems for New Masonry Chimneys.
• The opening of the fireplace around the insert must
be sealed to prevent room air passing to the fireplace
cavity.
• Existing air-circulation chambers in a fireplace with
a steel liner may not be blocked.
• Provision must be made for removal of the insert to
clean the chimney flue.
• The existing fireplace damper (if any) should be
locked in the open position.
30004403 5
Montpelier Medium Insert
D Js 17t
� �®E 110■®pJB C ;.f, ���®E ® C FP1085
41arances
L�''''� 3"Extended
Fireplace Minimums FP1084 Flush Mount Mount
3"Extended A. Mantel 471/2"(1207 mm) 441/i' (1130 mm)
Flush Mount Mount B.Top Trim(1 Y2") 471/2"(1207 mm) 36%2"(927 rnm)
A. Wdth at Face 27"(686 mm) C. Side Trim' 21"(533 mm) 21"(533 mm)
B.Width at Dimension 0' 22'/2"(572 mm) 221/:"(572 mm) Where side trim extends more than 1IlY(38 mm)from the fire-
C. Depth' 17Y2"(445 mm) 141/2"(368 mm) place facing,the side clearance must be no less than 26'k"(673
D. Height at Face 211h"(546 mm) 21 Y2"(546 mm) mm);this is also the required side wall clearance.
E. Height at Dimension'C' 21 Y2"(.546 mm) 21 Yi'(546 mm) Measure the side clearance(C)from the exact center of your fire-
place opening on the hearth(X).Measure the top trim(B)and/or
Fireplace Maximums mantel clearances(A)from the finished hearth surface.Measure
H. Lintel depth 8'h"(216 mm) the front clearance(to furnishings,etc.)from the fireplace face.
I.Wdth2 41'/2"(1054 mm) Fig.4 Observe these clearances to combustible trim.
J. Height2 28'/2"(724 mm)
1.The minimum depth must be maintained from the floor of the fireplace Unless the fireplace and hearth are constructed over a
to a height of 211h"(540 mm) completely non-combustible surface(such as unpainted
2.Though the Montpelier Medium Insert will fit into larger fireplaces,the concrete over dirt), a thermal floor protector must be
decorative optional MHSC Surround Panels will not completely cover the
fireplace opening if these dimensions are exceeded.Custom made trim used In front of and to the sides of the door as protec-
pieces may be used. tion against spilled coals and embers and heat radiated
Fig.3 Use these measurements to confirm that the Montpelier from the front of the insert.Floor protectors must extend
Medium Insert will fit into your masonry fireplace, at least 8" (203 mm)from the side of the insert, making
the protector 443/4" (1137 mm)wide.
RequirementsClearance In addition, the floor protector must extend from the front
After confirming that your fireplace is the right size, check door opening a minimum of 16" (406 mm) in the United
the clearance to combustibles.First markwith tape the exact States and 18" (457 mm) in Canada. (Fig. 5)
center of your fireplace opening on the hearth. Measure The approved construction of a floor protector calls for a
the side clearance from this point. Measure the top trim minimum of24 gauge galvanized sheet metal orequivalent,
and/or mantel clearances from the finished hearth surface. and the equivalent of 1.25" (32 mm) of a material with k-
Measure the front clearance(to furnishings, etc.)from the value of 0.84 or less.
fireplace face. (Fig. 4) Custom-made floor protectors may be used if they offer
Hearth Requirements the same protection. Millboard has a standard k value of
0.84 and thus 11/4" (32 mm) of this material is adequate
In some fireplaces,the hearth in front of the fireplace open- thermal protection. Custom-built floor protectors must
ing is brick, stone, slate, or some other non-combustible have a k value equal to, or less than 0.84, meaning that
material that is in direct contact with concrete poured over heat will transfer at the same rate or more slowly than the
earth. These are the only hearths that are considered tested standard.
noncombustible. In other fireplaces, the brick or concrete
hearth in front of the fireplace opening is supported by _ to
Determine if Alternate Floor
heavy wooden framing.Because neither brick nor concrete Protection Acceptable
has good insulating properties,heat radiated by the fire will All floor protection must be noncombustible (i.e. metals,
pass downward through the hearth to the wooden framing, brick,stone, mineral fiber boards,etc.).Any organic materi-
Such hearths are considered combustible. als (i.e. plastics, wood paper products, etc.) are combus-
6 30004403
Mompelier Medium Insert
EXAMPLE:The specified floor protector should be 11/4-inch
thick material with k-factor of 0.84.The proposed alternate
is 4" brick with an r-factor of 0.2 over 1/4" mineral board
with a k-factor of 0.29
Step a: Use formula above to convert specification to R-
value: R = k x T =0.1 x 1.25= 1.49
Step b: Calculate R of proposed system.
4" brick of r=0.2, therefore:
Rbrck=0.2x4 =0.8
1/8" mineral board of k= 0.29, therefore
R = 1 x 0.25= 0.431
A minerelboerd Q 29
Rmtai = Rbd°k+ Rmmeramoard =0.8+ 0.431 = 1.66
tl Step c: Compare proposed system Rtotal of 1.66 to speci-
fied R of 1.49. Since proposed system Rtotal is greater
C '1 than required, the system is acceptable.
United States Canada
A. 18"' (460 mm) 18" (460 mm) Definitions
B. 8" (203 mm) 8" (203 mm) R =(ft2)(hr)(°F) k= (Btu U)(In) =K x 12
C. 443/4" (1137 mm) 443/4" (1137 mm) (ft )(hr)(°F)
Typically,thermal protection with the above dimensions will be re- K_ BfU)( )
ft r= (ft1)(hr)(°F) 1
quired.The equivalent of 1,25"(32 mm)of a material with a k-value (
0.84(or a total R-value of 1.49)is necessary. (ft')(hr)(°F) (Bt _U)(In) k
If the insert is elevated 81h"(216 mm)or more above a combustible
hearth,thermal protection is not needed.However,spark and ember
protection is still necessary. Optional Surround Packages
'If the insert is elevated 3"(76 mm)or more,with the optional hearth Custom-made surround panels may be made from any
extension,this dimension may be reduced to 16"(406 mm)(US
only)beyond which no thermal protection is necessary. FP1095 noncombustible material.
Fig.5 Unless your fireplace and hearth are constructed over a MHSC offers both steel and cast iron Surround panel kits,
dirt floor(or unpainted concrete over dirt), you must use a floor each in two sizes. .
protector that satisfies the above requirements. Enclosure Area
tible and must not be used. The floor protection specified Georgian Cast Surround:
includes some form ofthermal designation such as R-value 30DVSGTKCB, 30DVSGTKB
(thermal resistance)or k-factor(thermal conductivity). ........... ............ ............_.301/4 x 41 (768 x 1041 mm)
Procedure: Mead Cast Surround:
1. Convert specifications to R-value: MEAD3CB, MEAD3EB, MEAD313S
....I..''.................281/4"x 4111/16" (718 x 1059 mm)
I. R-value given - no conversion needed. Caprice Cast Adjustable Profile Surround:
ii. k-factor is given with a required thickness (T) in CAPCB, CAPEB................25" x 35" (635 x 889 mm )
inches: R =kx T k Bevel Cast Trim Surround:
IN. K-factor is given with a required thickness (T) in LHEABSL...................27'/e" x 403/4" (708 x 1035 mm)
inches: R = K x 1212 x T Steel Surround:
v, r-factor is given with a required thickness (T) in LHE30SSB.................... 27"X 381/4" (686 X 972 mm)
LHE30SLB, LHE30SLGA..........................................
inches: R = r x T .
......................................281/4"x 41" (718 x 1041 mm)
2. Determine the R-value of the proposed alternate floor
protector
I. Use the formula in Step 1 to convert values not ex-
pressed as R.
ii. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than the
R-value of the specified floor protector, the alternate is
acceptable.
30004403 7
Montpelier Medium. Insert
1. Remove or Disable the Fireplace Damper.lf codes al-
low,removethe damper.Many dampers can be removed Flexible Flue Liner
simply by removing a cotter pin and/or a set screw.
If it is not permissible or possible to remove the damper,
secure the damper in the fully open position. ) Flex Liner Adapter
NOTE: CANADIAN INSTALLATIONS (if required)
In accordance with CAN/CSA B365-M91, you must
permanently secure the Fireplace Modification Tag to Adjustable(26"or verti-
the rear of the fireplace cavity if you have modified the cal)Flue Collar wllnte-
fireplace in any way to accommodate installation of a ti — grated Draw-Down Bar
fireplace insert.This tag is in the hardware bag included �� Top of the Insert Around
with your Insert. Flue opening
2. Install the Floor Protector.Make sure the floor protec- \_washers 1/4 Dia.
tor satisfies the requirements discussed on Page 6.The \-1/4-20 Hex Nuts sn002
finished height of the floor protector or raised hearth
needs to be considered before installing the venting Fig.6 Components of the venting system.
system.
3. Fluecollar orientation: The flue collar maybe oriented
in the vertical position or rotated 180 degrees on the top
of the stove resulting in a 26 degree backward angle. If Twist an wood
possible, determine beforehand which orientation will Handle
work best for your application. _ er 26"
In most applications, cleaning of the chimney system will
be easiest from the top(chimney cap) down. If this is the
planned method for your application, the center iron pull
down handle on the flue collarserves as protection to keep 9
483 min)
prevent a chimney brush from damaging the baffle inside
the stove. If cleaning can only take place from inside the
home,the center bar may be cut out of the flue collar using
a hack saw or reciprocating metal cutting saw.
4. Install the venting system: Again,depending on your L sTto03
application it may be easiest to Install the connector or Fig.7 Measured height from the finished hearth surface to the
stainless steel flue liner in the chimney first. Refer to center bar of the flue collar
Figure 6 for the components of the venting system.
NOTE: DO NOT RUN THE POWER CORD UNDER
• Carefully remove the fiber baffle by first removing the OR IN FRONT OF THE UNIT.
front air tube. If necessary, removing the remaining 6. Install the Optional Surround Kit.Follow the instruc-
air tubes will allow easier access. tions provided
with the kit.
• Remove the iron flue collar from the stove and fasten Roll the Firebox into Position. At least two l
either the adapter pipe or flue !finer to it by drilling e
will be needed to move the firebox. Lift the frontofeo e
three holes using the holes in the iron collar as a stove slightly to put weight on the rear wheels to ease
guide. installation. Position the firebox so the flue collar lines
• Secure the flexible pipe to the pipe adaptor using up with the connector. Use the leveling screws at the
the same method. front of the Insert to adjust the level. Route the power
• Install the connector pipe or liner so that the height cord to the side nearest the power supply and test the
measured from the finished hearth surface to the fans.
center bar of the flue collar is 19"(483 mm). (Fig. 7) 8. Connect the Flue Collar.: From inside the stove,reach
This will allow an easy connection once the stove is tip and pull the flue collar into place by lining up the two
rolled into place. V4" studs in the stove top Care should be taken to
5. Route the blower power cord.Run the power cord out not disturb the gasket which seals the collar to the top.
the left or right side of the insert.Remove the cover plate Tighten the two V4" nuts
.
and insert the provided grommet into the slot. Reattach
the cover plate.
8 30004403
Montpelier Medium Insert
Replace the three rear stainless steel air tubes by Replace the front air tube and secure it in place with
sliding them first to the right and then into the mat- the cotter pin.
ing holes on the left. Secure these in place with the 9. Connectthe Blower powercord tothe powersupply.
stainless steel cotter pins. DO NOT ROUTE THE POWER CORD UNDER OR IN
Before installing the front air tube, replace the fiber FRONT OF THE UNIT.
baffle board and ensure it slides all the way to the 10.Install the supplied wooden handle by twisting clockwise
back. There should be a tight fit between the board onto the primary air control. (Fig. 7)
and the iron sides of the stove. This completes installation of your Montpelier Medium
Insert.
Qperation
The Montpelier Medium Insert's air supply is increased
when the control lever is moved to the left, and decreased
All Montpelier Medium Insert controls are conveniently when moved to the right. It maybe set anywhere between
located on the front. (Fig. 8) the two extremes, depending on the amount of heat de-
Two controls regulate the performance of your Montpelier sired. (Fig. 9)
Medium Insert: To complement the manual setting of the air control, the
The primary air control supplies oxygen for the fire. Montpelier Medium Insert has an integral convection air
The variable-speed fan control, or rheostat, regulates the blower that ensures an even delivery of heat at the manual
warm air flow into the room.
setting you select.
Air Control Lever Air Control Lever
f— O en -Control Lever to the Left
---------------
—rp� Closed-Control Lever to the Right
ST1000
Fig.9 The air control lever controls the amount of air entering
FP1099 L Fan Speed Control(Behind louvre) the firebox.
Fig.9 Montpelier Medium Insert controls.
Primary Air Control The convection fan delivers a steady stream of warm air
into the room.Use the fan speed control to regulate the flow
A single air control regulates the amount of heat the fire of air into the roam.Athermal switch will automatically de-
will produce and how long it will burn. activate the fan when the stove cools down.When starting
The primary air control lever is located on the upper left a fire in a cold stove, this switch will typically energize the
side on the front of the insert. The lever regulates air for fan within about 20 minutes, after the stove heats up,
starting, maintaining, and reviving the fire. The fan speed should be set at"low" (fully closed)when
Generally, more air entering the stove makes the fire burn operating at low to medium burn rates and may be set
hotter and faster, while less air prolongs the burn. anywhere between"low"and"high"when operating at high
burn rates. (Refer to Figure 10 for fan access)
30004403
9
Montpelier Medium Insert
Too much draft may cause excessive temperatures in the
_ Montpelier Medium Insert,and could even damage internal
components. On the other hand, too little draft can cause
backpuffing into the room or a very sluggish fire.
How do you know if your draft is excessively high or low?
Symptoms of too much draft include an uncontrollable
burn or glowing-red cast iron.A sign of inadequate draft is
smoke leaking into the room through the stove or chimney
connector joints, low heat, and dirty glass.
In some newer homes that are well-insulated and weather-
tight, poor draft may result from insufficient air in the
house. In such instances, an open window near the stove
d ® on the windward side of the house will provide the fresh
air needed.
speed control When first using the stove, keep track of the settings of
Open Bottom Louvre to the air controls. You will quickly find that a specific setting
acwss Fan controls ST996 will give you a fixed amount of heat. It may take a week
Fig. 10 Fan control access. or two to determine the amount of heat and the length of
_ !ualityr burn you should expect from various settings.Only
Most installations do not require a large amount of combus-
The Montpelier Medium Insert is designed to burn natural tion air,especially if adequate draft is available. Do notfor
wood only, do not burn fuels other than that for which it any reason attempt to increase the firing of your heater
was designed. by altering the air control adjustment range outlined
You'll enjoy the best results when burning wood that has in these directions.
been adequately air-dried. Avoid burning "green' wood Use the following primary air control lever and fan speed
that has not been properly seasoned or cordwood that is control lever settings as a starting point to help determine
more than two years old. the best settings for your installation.
The best hardwood fuels include oak, maple, beech, ash,
and hickory that has been split, stacked, and air-dried
Montpelier Medium Insert Control Settings
outside under cover for at least one to two years. Primary Air Air Circulation
For areas that do not have a supply of hardwood, com- Burn Control Fan Control
monly burned softwoods include tamarack, yellow pine, Rate Setting Speed Position
white pine, Eastern red cedar, fir, and redwood. These High Fully left High Horizontal
too should be properly dried. Medium 1"from Low Turn clockwise
Your Montpelier Medium Insert will accept wood up to full right
18" (460mm). Longer wood pieces work better than short Low Fully right Off Turn counterclockwise
ones.
Wood should be stored under cover to maintain dryness. Startiri Maintaining a Wood Fire
Even for short-term storage, however, keep wood a safe Burn solid wood fuel only in the Montpelier Medium
distance fromthe heaterand keepitoutofthe areas around Insert,and burn it directly on the grate. Donotelevate
the heater used for re-fueling and ash removal. the fuel. Do not burn coal or other fuels.
i . Cast iron is a superior material for solid fuel stoves but it
s must be treated with respect. It is extremely strong,but can
be broken with a sharp blow from a hammer or from the
No single air control setting will fit every situation. Settings thermal shock of rapid and extreme temperature changes,
for each installation will differ depending on the quality of It is important to temper the cast iron plates with an initial
the fuel, the amount of heat desired, and how long you series of 3-4 break-in fires. The plates expand and contract
wish the fire to burn. with changes in temperature. Minimize thermal stress by
The control setting also depends on your particular"draft," allowing the plates to adjust gradually during the break-in
or the force that moves air from the stove up through the fires by following Steps 1-3 on the following page.
chimney. Draft is affected by such things as the length,
type,and location ofthe chimney,weather,local geography,
nearby obstructions, and other factors.
10 30004403
Montpelier Medium.Insert
WARNING:Operateyour Montpelier Medium Insert only 4. Once a good ember bed of at least 3-4" (76- 102 mm)
with the door fully closed. If the door is left partially has formed, add the desired amount of wood and close
open,gas and flame may be drawn out of the fireplace the primary air control to a medium-low setting.The fire
opening, creating risks of both fire and smoke. volume will diminish immediately, but the Montpelier
Medium Insertwill continueto heat up. Maintain control
Followthese guidelines as you start and maintain the fire, of the fire using the primary air control, and remember:
and remove the ashes. Prior to starting a fire with a cold reduce the setting for less heat, increase the setting
stove, it is recommended to clear the lower primary air for more heat. Refer to the air control settings chart on
holes located under the front brick.To do this, remove the Page 10 for recommended settings at different burn
andiron and lift outthe front refractory brick,Sweep any ash rates.
accumulation out of the three (3) air slots. Keeping these Do not over-fire this heater.
slots clear of ash will ensure better performance.
Overfiring may causes house fire,or can result inper-
1. Open the primary air control fully. manent damage to the stove. If an exterior part of the
2. Lay some crumpled newspapers in the bottom.Place on Montpelier Medium Insert glows,you are overfiring.
the paper six or eight pieces of dry, finely-split kindling.
On the kindling lay two or three larger sticks of split dry ° ° • • • ° ° °
wood approximately 1-2' (25-50 mm). Set the air control on "High," and wait at(east fifteen sec-
Do not use chemicals or fluids to start the fire. Do not onds for the draft to increase. Turn the convection blower
burn garbage or flammable fluids such as gasoline, off. Open the door slowly.
naptha, or engine oil. Also, never use gasoline-type IMPORTANT: While the stove is hot, toss and sift the
lantern fuel,kerosene,charcoal lighter fluid,or similar coals with each stove loading.This loosens and helps
liquids to start or "freshen up" a fire in this heater, burn coals that become buried in the ash. Push coals
Keep all such liquids well away from the heater while away from the three bottom airjets.Creating this"void"
it is in use. helps maintain a reliable fire.
3. Light the newspaper and close the door.Gradually build Check the ash level, and remove excess ash. Three (3)
up the fire by adding a few 3-5" (76-127 mm)diameter primary air holes located under the front brick provide air
split& to the coal bed. (Fig. 11) These holes should be cleared
If this is your initial break-in fire, let the fire burn brightly, of ash for proper performance.
but not to excess. Control the fire's intensity by adjusting Add the fuel, smaller pieces first. If it is necessary to use
the air control lever. After an hour or so stop adding wood wood smaller than the 18"(460 mm)optimum size, be sure
so that the fire dies out gradually, to fill the firebox as completely as possible by loading the
For ongoing operation after the initial break-in, continue `Food pieces alternately on the left and right. Splitwood will
to add a few sticks at a time of a progressively larger size. fill the firebox more completely and reducethe frequency of
Be sure to keep the fuel load behind the front grate bar reloading. If possible, stack wood diagonally to maximize
at all times. Continue until you have a live ember bed at all spaces between fired pieces.
least 3-4" (76 - 102 mm) deep. This may take an hour or If you have an ember bed of at least 2-3"(51 -76 mm),the
longer, particularly when the Montpelier Medium insert is air setting may not need to be adjusted. If the ember bed
vented to an exterior masonry chimney or when you are is less than 2-3" (51 - 76 mm), you may have to leave the
just starting a fire, air setting on high for a few minutes until flames appear.
You'll soon find that the insert is HOT WHILE IN OPERA- Finally,adjust the air control and fan speed for your desired
TION! KEEP CHILDREN,CLOTHING,AND FURNITURE heat level.
AWAY. CONTACT MAY CAUSE SKIN BURNS. NOTE: If the charcoal bed is relatively thick and your fuel
NOTE: Some chimneys need to be"primed," or warmed is well-seasoned, it is possible to add fresh fuel (smaller
up, before they will draw sufficiently to start a fire. To cor- pieces first), close the door, and reset the air control im-
rect this situation, roll up a couple pieces of newspaper, mediately.
place them on top of the kindling and toward the back of Special , Cold-Climate ,
the stove, light them,and close the doors.This should heat
the chimney enough to initiate a draft. The Montpelier Medium Insert is capable of producing up
to 40,000 Btuthour and heating an area of up to 1,500 sq.
Once the draft is established, open the front door and light
the rest of the fuel from the bottom. not light the main ft. However, many factors affect heating performance and
bed of fuel until the chimney begins drawing, and repeat can influence the extent which the Montpelier Medium
the procedure as often as necessary if the initial attempt Insert can heat a given arree a.
is unsuccessful. Awell-insulated home, located in a moderate climate and
with the Montpelier Medium Insert located centrally in an
30004403 11
Montpelier Mediunz Insert
Primary Air Remove and Store Ash Safely
Holes
Check the ash level before reloading the stove, remove
ashes if necessary. Turn off the fan before shoveling the
ash into your ash container.
Remove ash regularly, typically every one to three days.
Bottom The frequency will vary depending on how you operate your
Brick Montpelier Medium Insert;morewood is consumed at higher
heat output settings, and ash will accumulate faster
Disposal of Ashes - Ash should be removed frequently
and placed outdoors in a metal container with a tightfit-
ting lid. The closed container of ash should be placed on a
non-combustible floor or on the ground, well away from all
combustible materials, pending final disposal. If the ash is
disposed of by burial in soil or otherwise locally dispersed,
it should be retained in the closed container until all cinders
ST1004 Andiron have thoroughly cooled. Wood ash may be used as a gar-
den fertilizer.
Fig. 11 Keep primary air holes free of ash for proper perfor- CAUTION: Never use your household or shop vacuum
mance. cleaner to remove ash from the fireplace, always remove
open floor plan,will be easierto heat than a drafty home in and dispose of the ash properly
the far north in which a Montpelier Medium Insert is installed
on an exterior wall at the end of a long house.
In Fireplace Insert installations, over-sized chimneys can .
produce less effective results than those that are properly
sized, and interior chimneys usually perform better than
those located outside the house.
Different results may be experienced even in the same
installation if you switch from burning good, dry wood to
wood that is partially rotted or inadequately seasoned.
To compensate for these factors in cold climates, it may
be necessary to operate the Montpelier Medium Insert for
longer periods of time with the air control set to a higher
level more of the time.
12 30004403
1
Montpelier Medium Insert
LookingMaintenance
Keep Your Montpelier Medium Insert Adjust the Door Latch Periodically
New and Working Its Best The front door ofthe Montpelier Medium Insert should close
Care *f the Cast lriin Surface securely to prevent accidental opening and should close
tightly to prevent air from leaking into the fire chamber.
An occasional dusting with a dry rag will keep the painted The door handle will be positioned vertically when the
cast iron of your Montpelier Medium Insert looking new door is closed.
If the paint needs retouching, first allowthe surface to cool Over a period of time, the gasket around the door will
completely. Mask glass, trim parts and enamelled areas. compress and the latch may need adjustment. To adjust
Wire-brush those areas to be painted. Touch-up with high the handle, follow this procedure:
temperature stove paint available from your local dealer. 1. Loosen the small lock nut with a 7/16" wrench. (Fig.
Apply the paint sparingly. Two light coats are better than 12)
one heavy one.
2. Extend the striker screw one turn by turning it with a
Care of the Porcelain Enamel Surface 1/8"Allen wrench.
Use a soft brush as necessary. Do not use water or other 3. Re-tighten the lock nut,while at the same time holding
liquids on your Montpelier Medium Insert. Fingerprints the striker screw with the Allen wrench to prevent its
usually can be buffed off porcelain enamel with a dry, soft turning.
cloth. If marks remain, allowthe Montpelier Medium Insert pawl
to cool completely,then buff with a slightly damp,soft cloth.
Dry completely before starting a fire to avoid streaking. Small
Locking Nut
Never use abrasives or harsh chemical cleaners on the ;' Striker Screw
porcelain enamel finish; the enamel may scratch and Y
expose the cast iron, which can then stain or rust. If you Large
must remove spills orstains from porcelain surfaces, make Locking
sure the fire is out and the Montpelier Medium Insert has Nut ,ry .-
cooled completely before cleaning. Use a kitchen ap-
pliance cleaner and/or polish specifically formulated for
enamel surfaces. Apply the cleaner sparingly with a soft
cloth, and buff away all traces. Set screw
Cleaning the Glass Handle Stub ST531
The Montpelier Medium Insert glass system requires a Fig.12 Turn the door latch striker screw in or out to tighten or
minimum amount of cleaning. Most carbon deposits that loosen the door latch.
accumuiate will burn off during hot fires. Test the door seal. Close the door on a dollar bill and at-
Ash residue that accumulates on the glass should be re- tempt to pull it free. If the bill is freed with little resistance,
moved periodically to prevent etching.To clean the glass, the gasket isn't snug enough at that spot. Continuetomake
use the following procedure. small adjustments until the setting is right.
Be sure the glass is completely cool. If additional adjusting of the latch does not enable the door
to seal sufficiently in one area,try"adjusting"the gasket in
Cleaning with water will work inmost cases. Use a that area. Pack more cement or a smaller diameter gasket
glass cleaner especially made for this purpose only into the channel beneath the gasket so the main gasket
if deposits are specially heavy. (If heavy deposits is raised and makes contact with the door frame. If this
are a frequent occurrence, however, evaluate your procedure doesn't solve the problem, replace the gasket.
operating techniques.) Do not use abrasive clean- Instructions for gasket replacement are given later in this
ers. section.
Rinse the glass thoroughly.
Dry the glass completely.
30004403 13
Montpelier Medium.Insert
IMPORTANITNOTES Examine the gasket that seals the glass to the door
frame. If necessary, replace this with gasket obtained
Do not operate the Montpelier Medium Insert if the from your local Vermont Castings' authorized dealer.
glass is damaged or broken. Directions for replacing gaskets are given below.
• Do not abuse glass by striking with any object or • Check the channel atthe bottom ofthe doorframe,and
by slamming the door, clear away debris if necessary.
• Replace glass only with MHSC high temperature • Carefully place the new glass in the door frame.
ceramic glass, available from your Vermont Cast- • Secure the clips, being careful not to over-tighten. Be
ings'authorized dealer. I sure the glass is firmly seated against the gasket. Close
the door gently to confirm the clips have been properly
positioned. It is possible for the glass to be damaged
if the clips have been installed incorrectly and the door
"•" "u HOT GLASS WILL is closed with force.
CAUSE BURNS.
DO NOT TOUCH GLASS
°F UNTIL COOLED. Your Montoelier Medium Insert uses rope-type fiberglass
NEVER ALLOW CHILDREN gaskets to make a tight seal between some parts. With
10 TOUCH GLASS. use, particularly on those parts that move, gaskets can
became brittle and compressed and can beginto losetheir
a a Replacing
a a a effectiveness. These will need periodic replacement.
Glass
All of the gaskets used are made of fiberglass. The three
Follow this procedure to replace glass. sizes of replaceable gasket are listed below, along with
Open the door and loosen the four retaining clip screws their application.
that hold the glass to the door. Swing the clips out of the Replaceable Montpelier Medium Insert
way.Tilt the glass away from the door frame and lift up. Fiberglass Gaskets
(Fig. 13) Wear gloves and use caution when handling Gasket Size,..................And The Parts It Seals
broken glass.
3/8" (1203564)....__... ...Door to the front-5.6'
3/8" (30002422).............Firebox parts
Door Gasket 3/16" (1203556).............Glass to the door-5.2'
Glass Gasket To change a gasket,wait until the fire is out and the stove
has cooled. Wear protective eyewear and a dust mask.
The procedure is the same for all gaskets.
- Glass Panel
1. Remove the existing fiberglass gasket by grasp-
Retainer ing an end and pulling firmly.
�- I Clips(4)
2. Use a wire brush or the tip of a screwdriver to
clean the channel of any remaining cement,silicone
or bits of gasket.
3. Apply a thin bead of high temperature silicone
to the newly-cleaned groove. A 1/8" - 3/16" bead
ST999 is sufficient.
4. Place a new gasket into the groove. Wait until
you have placed all but a couple inches from the
„end before you trim the end to an exact fit.
Fig. 13 Replace glass.
` b
14 30004403
Montpelier Medium Insert
Replacing the Door Gaskets f it is necessary to remove the firechamber to inspect or
clean the chimney, this is how to do it:
• Remove the door by lifting itstraight up from its hinge • Let the Montpelier Medium Insert cool.
pins. • Disconnect the fan power cord.
• Lay it face down on a padded surface. • You may wish to lighten the firebox by removing the
• Removethe glass. Followthe instructions for remov- load door and andiron.
ing and replacing glass which start on Page 14, • Retract the two levelling screws until they bear no
• Replace gaskets. Follow steps 1-4, above. weight.
Replace the glass. • Remove the front air tube and fiber baffle.
Replace the door. • Disconnect the flue collar orvent connector from the
The Chimney System
top of the stove.
• Slide the firechamber forward until you have access
A,Clean Chimney System is Safer to the fireplace opening.
and Works Better,
Inspect the flue.
Although the non-catalytic combustion system in your You can now inspect the smoke shelf area of the fireplace
Montpelier Medium Insert can reduce creosote formation and the chimney. Before replacing the Montpelier Medium
dramatically, it is not a substitute for regular inspection and Insert,this area should be inspected for signs of deteriora-
cleaning of the chimney and chimney connector. tion and cleaned thoroughly with a chimney brush.
Learn Clean the chimney using a specially designed brush the
• Recognize „ same size and shape as the flue liner. Flexible fiberglass
• • • • rods are used to run the brush up and down the liner, caus-
Your Montpelier Medium Insert has been designed to ing any deposits to fall to the bottom of the chimney where
minimize creosote build-up. Regular chimney inspection they can be removed through the clean-out door.
and maintenance, however, must still be performed. For The chimney connector should be cleaned by disconnect-
safety,good stove performance,and to protect your chimney ing the sections, taking them outside, and removing any
and chimney connector, inspect your chimney and chim- deposits with a stiff wire brush,
ney connector on a regular schedule. Clean the system Reinstall the connector sections after cleaning, being
if necessary. Failure to keep the chimney and connector sure to secure the individual sections with sheet metal
system clean can result in a serious chimney fire. screws.
Creosote-Formation and Need for Removal-When wood If you can't do the chimney inspection yourself, contact
is burned slowly, it produces tar and other organic vapors, your local Vermont Castings'Authorized Dealer,or engage
which combine with expelled moistue to form creosote,The a professional chimney sweep to perform the inspection
creosote vapors condense in the relatively cool chimey flue and cleaning of the chimney.
of a slow-burning fire.As a result,creosote residue accumu- Reverse the procedure to re-install the firechamber.
lates on the flue lining.When ignited,this creosote makes
an extremely hot fire.The chimney and chimney connector Oireplace System Maintenance Schedule
should be inspected at least once every two months dur-
ing the heating season to determine if a creosote buildup Fireplace:
has occurred. If creosote has accumulated, it should be Daily:
removed to reduce the risk of a chimney fire.
• Ash should be removed before the level reaches
If you do experience a chimney fire, act promptly to: the top edge of the front brick. Check each time
• Close the primary air control lever (fully to the you re-load, or at least once a day.
right). • Keep the area around the fireplace clear of any
• Get everyone out of the house. combustible material.
• Call the Fire Department from a nearby house. Yearly Spring Cleaning:
You should inspect the system everytwomonthsduringthe • Remove ash from the firebox and replace with a
heating season as part of a regular maintenance sched- moisture-absorbing material (such as kitty litter)to
ule. To inspect the chimney, let the Montpelier Medium keep the interior of the stove dry.
Insert cool completely. Then, using a strong light, sight • Touch up painted surfaces with black paint.
up through the flue collar into the chimney flue. The fiber
baffle will need to be removed gently to view inside the
connector pipe,
30004403 15
Montpelier Medium.Insert
Flex Connection:
Two Months: For parts and information about your insert, contact your
• Inspect the chimney and flue connection. Clean the Vermont Castings authorized dealer. For the name of the
system if necessary dealer nearest you, contact:
MHSC
Yearly Spring Cleaning: 149 Cleveland Drive
• Disassemble the flue connection and take it outdoors Paris, KY 40361
for inspection and cleaning. Replace weak sections 800-668-5323
of connector.
• Inspect the chimney for signs of deterioration.
Repairs to a masonry chimney should be made by In the event of component failure, it is very important to
a professional mason. Replace damaged sections of replace with equipment equivalent to the Vermont Cast-
prefabricated chimney.Your local Vermont Castings' ings original parts.
dealer or a chimney sweep can help determine when
replacement is necessary.
• Thoroughly clean the chimney.
Optional Accessories ,
Georgian Cast Surround Bevel Cast Trim Surround
Model Color Model- LHEABSL
30DVSGTKCB Classic Black Steel Surround
30DVSGTKB Ebony Model Color
30DVSGTKBM Brown Majolica
LHE30SSB Classic Black(Small)
Mead Cast Surround LHE30SLB Classic Black(Large)
Model Color LHE30SLGA Antique Brass (Large)
MEAD3CB Classic Black Extended Trim Plate
MEAD36S Biscuit
MEAD3 Ebony LHE30TCK(Cannot be used alone)
MEAD3BM Brown Majolica DIY Inside Fit Surround Kit
Caprice Cast Adjustable Profile Surround DIYSK- Includes template, brackets and instruc-
Model Color tions.Additional materials must be purchased locally.
CAPCB Classic Black 3" Extension Package
CAPEB Ebony Model Color
M3PKCB Classic Black
16 30004403
Montpelier Medium Insert
,38
25 .
374 •
22 21
26-1�" 23 20
17 24 18
36 16
• 10
58 714 .
3 39
1* �
.0 12 5 2 1 5 ,6 59 •49.+f 5F/ '0
3
28 52
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11 E 29 59 32 42 45 46 59
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19 o 41 • i�47
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31
20 C .-35 52 33 43 4 56
57
35�
34
MHSC reserves the right to make changes in design,materials,specifications,prices and discontinue colors and products at anytime,without
notice.
Montpelier Medium Insert
Ref. Description Part Number Ref. Description Part Number
1. Bottom 30004306 16. Baffle 30004332
2. Insulation, Bottom Low 30004335 17. Top 30004310
3. Brick,Bottom Low 30004327 18, Right Side Heat Shield, Secondary Air 30004501
4. Brick, Bottom Slanted 30004328 19, Left Side Heat Shield,Secondary Air 30004500
5. Brick, Back 30004326 20. Insulation, End Ext. 30004333
6. Brick, Bottom Up 30004329 21. Air Plate 30004315
7. Brick,Right End - 30004330 22. Pinion 30004320
8. Brick,Left End 30004331 23, Handle Wire 1604504
9. Insulation, End Int. 30004334 24, Handle,Wood Black 1600663
10. End,Right 30004308 25, Cover,Top 30004316
11. End, Left 30004309 26, Spring, Friction 1201846
12, Back 30004307 27. Front Refer to Enamel Parts Chart
13. Andiron 30004321 28. Hinge Half Body-Upper 1604281
14. Tube A, Secondary Air Tube 30004377 29, Insulation Bottom Heat Shield 30004402
15, Tube B,Secondary Air Tube 30004378 30. Bottom Heat Shield 30004393
30004403 17
Montpelier Medium. Insert
Montpelier Medium Insert (continued)
Ref. Description Part Number Ref. Description Part Number
31, Base 30004313 42. Glass Ceramic,0.190"thick, uncoated 30004325
32. Fan Kit Assembly 30004416 43. Pawl Assembly 1"Long Adjustable 30002362
Replacement Blower only 30004412 44, Front Steel Handle/Shaft 30002717
Snapstat Wire Assy 30004406* 45, Gasket Fiberglass 3/16 1203556
Snapstat Wire Assy 30005535 46, Gasket Fiberglass 3/8 1203589
Rheostat and Wre Assy 30004407 47. Hinge Half Door-Upper 30004564
Power Cord 1601482 48. Door Refer to Enamel Parts Chart
Snapstat 51704 49. Flange Top Surround 30004382
Snapstat Bracket 30005538 50. Filler Top Refer to Enamel Parts Chart
D Knob 1604419 51. Panel Refer to Enamel Parts Chart
33. Ashlip Referto Enamel Parts Chart 52, Panel Door Refer to Enamel Parts Chart
34. Bottom Assembly 30004797 53. Pin, Door 30004384
35. Cover, Power Cord 30004379 54. Cover Plate, Bottom Air 30004419
36. Shroud,Outer 30004392 55. Snapstat Bracket 30004519**
37, Shroud,Top 30004614 56. Handle,Wood, Black 1600664
38. Flue Collar 30004317 57. Handle Screw 1201310
39. Flange Right Side Surround 30004381 58. Airwash 30004314
40. Flange Left Side Surround 30004380 59. Hinge Spacers 30004708
41, Clip-Glass 30001715
NOTES:
* Use if wire assembly is attached to firebox-Pre 2/24/11
** Use if bracket is attached to firebox-Pre 2/24/11
Shell Enamel Parts - Montpelier Medium Insert
Part Name Classic Biscuit Ebony Brown
Black I Majolica
Front 30004722 30004735 30004734 30004903
Door 30004312 30004433 30004421 30004908
Ashlip 30004322 30004434 30004422 30004904
Front Panel 30004323 30004435 30004423 30004905
Panel Door 30004324 30004436 30004424 30004906
Top Filler 30004336 30004437 30004425 30004902
18 30004403
LIMITED LIFETIME Warranty
For Vermont Castings Montpelier, Non-Catalytic Medium Insert
Limited Lifetime Warranty
MHSC warrants that all refractory brick and material 5 Damage tothe unitwhile in transit is not covered by this
used in this oroductwill be warranted aaainstdeteriora- warranty but is subject to a claim against the common
tion not resulting from physical damage oroverloading carrier. Contact Vermont Castings Authorized Dealer
of the woodstove for the lifetime of this product. This from whom you purchased your stove or MHSC if the
coverage includes the components of the EverBurn purchase was direct. (Do not operate the stove as this
System: "shoe, fountain. and fireback. Coverage is may negate the ability to process the claim with the car-
provided only to the original purchaser. rier).
Limited 3 Year Warranty 6. Claims are not valid where the installation does not con-
All cast iron parts are warranted for a period of three years form to local building and fire codes or, in their absence,
against breakage, cracking or burn-through. to the recommendations in our Owners Guide.
7. The salt air environment of coastal areas, or a high-hu-
Limited 1 Year Warranty midity environment, can be corrosive to the porcelain
Thefollowing part of the woodburning stove arewarrantedto enamel finish. These conditions can cause rusting of
be free of defects in material and workmanship for a period the cast iron beneath the porcelain enamel finish,which
of one year from the date you receive it: The handles,glass will cause the porcelain enamel finish to flake off. This
door panels,doorgasketing and porcelain finish.Any ofthese warranty does not cover damage caused by a salt air or
items found to be defective will be repaired or replaced at high-humidity environment.
no charge, upon the return of the partwith postage prepaid 8. MHSC shall have no obligation to enhance or update
to a Vermont Castings Authorized Dealer. any unit once manufactured.
Any parts repaired or replaced during the limited warranty IN NO EVENT SHALL MHSC BE LIABLE FOR INCIDENTALAND
period will be warranted under the terms of the limited CONSEQUENTIAL DAMAGES. ALL IMPLIED WARRANTIES,
warranty for a period not to exceed the remaining term of INCLUDINGTHE IMPLIED WARRANTIES OF MERCHANTABIL-
the original limited warranty or six (6) months, whichever ITY AND FITNESS,ARE LIMITED TO THE DURATION OF THIS
is longer. WRITTEN WARRANTY. THIS WARRANTY SUPERCEDES ALL
OTHER ORAL OR WRITTEN WARRANTIES.
Exclusions & Limitations Some states do not allow the exclusion or limitations of
1. This warranty is non-transferable. incidental and consequential damages orlimifationsonhow
2. This warranty does not cover misuse of the stove. Misuse long an implied warranty lasts,so the above limitations may
includes overfiring, which will result if the stove is used not apply to you.This warranty gives you specific rights and
in such a manner as to cause one or more of the plates you may have other rights, which vary from state to state.
to glow red. Overfiring can be identified later by warped How to Obtain Service
plates and areas where the paint pigments has burned
off.Overfiring in enamel stoves is identified by bubbling. If a defect is noted within the warranty period,the customer
cracking, chipping and discoloration of the porcelain should contact a Vermont Castings Authorized Dealer or
enamel finish. MHSC offers no warranty on chipping of MHSC if the purchase was direct with the following infor-
enamel surfaces. Inspect your woodburning stove prior mation:
to accepting it for any damage to the enamel. 1. Name, address, and telephone number of the purchas-
3. This warranty does not cover misuse of the stove as er
described in the Owners Guide,nordoes it cover a stove 2. Date of Purchase.
which has been modified unless authorized by a MHSC 3. Serial number from the label on the back
representative in writing. This warranty does not cover 4. Nature of the defect or damage.
damage to the stove caused by burning salt saturated 5. Any relevant information or circumstances, e.g., instal-
wood, chemically treated wood, or any fuel not recom- lation, mode of operation when defect was noted.
mended in the Owners Guide. Awarranty claim will then start in process. MHSC reserves
4. This warranty does not cover a stove repaired by some- the right to withhold final approval of a warranty claim
one other than a Vermont Castings Authorized Dealer. pending a visual inspection of the defect by authorized
representatives.
30004403 19
9
MHSC
149 Cleveland Drive•Paris,Kentucky 40361
'N"v mhsc.com