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Salem Common MR00128054Load: 19-1875 Installation Manual for your Miracle PlaySystem Inside Installation Tips and Guidelines• Installation Guides• Parts List of every component in your Playsystem • SALEM DPW SALEM, MA Work Order: MR00128054 Installations 101 D70184 Rev. A – July 29, 2019 Page 1 of 23 D70184 Rev. A - July 29, 2019 Page 2 of 23 THIS PAGE INTENTIONALLY LEFT BLANK Canadian InstallationsTHE INDIVIDUAL INSTALLATION INSTRUCTIONS THAT FOLLOW MAY HAVE PROTECTIVE AREAS (USE ZONES) LISTED OR SHOWN THAT ARE NOTCORRECT FOR CANADIAN PLAYGROUND SYSTEMS. THE PROTECTIVE AREAS LISTED OR SHOWN IN THE FOLLOWING INDIVIDUAL INSTALLATION INSTRUCTIONS ARE SUPERCEDED BY BOTH THE CSA-Z614-14 STANDARD FOR "CHILDREN'S PLAYSPACES AND EQUIPMENT" AND THE CONSTRUCTION DRAWINGS INCLUDED NEAR THE FRONT OF THIS INSTALLATION MANUAL. ALSO, AN ADDITIONAL SIX (6) FOOT "NO-ENCROACHMENT ZONE" MUST EXTEND BEYOND THE USE ZONE FOR ALL TO-FRO SWINGS, ROTATING (TIRE) SWINGS AND SLIDE EXITS. A "NO-ENCROACHMENT ZONE" IS AN OPEN AREA BEYOND THE USE ZONE THAT DOES NOT NEED PROTECTIVE SURFACING. PLEASE REFER TO CSA-Z614-14 FOR ADDITIONAL INFORMATION ON "NO-ENCROACHMENT ZONES". Canadian Installations (Canada Only) D70184 Rev. A – July 29, 2019 Page 3 of 23 D70184 Rev. A – July 29, 2019 Page 4 of 23 THIS PAGE INTENTIONALLY LEFT BLANK INSTALLER’S MANUAL – INSTALL 101 Install 101IMPORTANT!Out of an abundance of caution, and in order to provide optimal protection against head injuries due to falls from most playground equipment heights, we recommend that you install and maintain a minimum finished depth of twelve (12) inches of loose fill surfacing under and around playground equipment. A 12-inch finished depth should allow for some compaction and settling of loose fill surfacing that may occur between regular surfacing inspection and maintenance, and will help to prevent the occurrence of serious head injuries caused by falls to the surface.If unitary protective surfacing material is being installed, the impact attenuation of the protective surfacing should be rated to have a critical height value of at least the height of the highest accessible part of the equipment. The critical height for surfacing is to be rated in accordance with the ASTM standard, designated F-1292, A Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment. Contact the manufacturer of unitary protective surfacing materials (rubber matting or pour-in-place) for the critical height rating for their products. PREPARE FOR INSTALLATION Safety First…Before starting construction, check with all utility companies for exact locations of underground utilities. Pre-installation Checklist •Check for underground and overhead utilities. •Make certain that the selected site is large enough for your play system(s) and for the minimum protective area(s) in your Top View Drawing or individual installation instruction. •It is recommended that younger children have separate areas with appropriately sized equipment to serve their developmental levels. •Make certain that all site preparation is complete, including site leveling and debris removal. •It is important that the sub-surface (i.e. the plane beneath the protective surfacing materials) be able to drain well, to eliminate standing water. If the sub-surface does not drain naturally, it must be tiled or sloped at 1/8" to 1/4" per foot to a "French Drain" or similar system. Larger play systems may require more than one "French Drain" to allow drainage from the center of the play area to decrease the overall slope. •If your play system installation is to be "Community Built" by volunteers rather than professional installers, we recommend contracting the services of a professional installer to supervise the initial stages of the installation. We also recommend the formation of a committee to handle tasks such as equipment gathering, work teams and assignments, etc. Being prepared for various contingencies will avert common mistakes and save the installers valuable time and effort. D70184 Rev. A – July 29, 2019 Page 5 of 23 Install 101Important Notes •Before starting construction, check with all utility companies for exact locations of underground utilities. •When selecting areas for play equipment, consideration should be given to soil types and subgrade characteristics. •The purchaser and/or installing contractor will be responsible for proper installation, including proper footings. The footing sizes shown in the installation instructions are appropriate for stable, compacted soil. If the soil is not stable and compacted, or if any other environmental conditions exist (such as constantly wet soil, deep frost line, etc.) then the footing sizes may need to be increased. For example, to reduce frost heave, footing sides should be smooth, and footings may need to be deeper. •The purchaser and/or installing contractor will be responsible for installing acceptable impact absorbing surfacing material in the playground area, which is generally recommended to be beneath all play structures, as well as a minimum of 72 inches out from the edges of all play structures. It is the purchaser's responsibility to maintain these areas properly after installation, ensuring that abnormal and unsafe compaction does not occur in these areas. It is recommended that compaction tests be made several times per year. When compaction occurs, it is recommended that the area affected be scarified or additional loose fill material be added until the area is soft and resilient. WARNING: Contact burn injuries can occur when metal play surfaces are located in direct sun. To avoid the risk of such burn injuries, the United State Consumer Product Safety Commission recommends in its "Handbook for Public Playground Safety" that metal play surfaces, such as stainless-steel slides and bare or painted components, be placed/installed in shaded areas, out of direct sunlight, and steel slides facing North. The proper location of metal play surfaces must be addressed during the play area planning process. SUGGESTED TOOLS & EQUIPMENT FOR PLAY SYSTEM INSTALLATION 1. Concrete for footings. Refer to each component's Product Specifications for required amounts. - 2000 PSI (minimum) - 3000 PSI (minimum if freezing conditions exist) 2. Digging equipment for footing holes (skidsteer with post hole auger, posthole digger, spade shovels, etc.) 3. Patio blocks or gravel for every footing hole (water drainage). 4. Wheelbarrow or concrete mixer with 5-gallon bucket(s); water supply and garden hose. 5. Generator/power source; electrical gang box and extension cord(s). 6. Step ladders (6 ft. and 8 ft.) 7. String line and stakes (or transit) to aid in layout. 8. Saw horses. 9. Levels: (2) 9" magnetic torpedo levels and (1) 4' carpenter's level. 10. Tape measures: (1) 25' and (2) 100'. 11. Combination wrench set: 7/16” (11 mm), ½” (13 mm), 9/16” (14 mm) and ¾” (19 mm). D70184 Rev. A – July 29, 2019 Page 6 of 23 12. Allen wrenches or hex keys set: 3/16” (5 mm), 7/32” (6 mm), ¼” (7 mm) and 5/16” (8 mm). 13. Ratchet set w/Sockets: 5/16” (8 mm), 7/16” (11 mm), ½” (13 mm), 9/16” (14 mm) and ¾” (19 mm). 14. Screwdrivers. 15. Drift pins. 16. Utility knife. 17. C-clamps, vice grips, and ratchet straps. 18. Battery powered drill and various sized drill bits: 1/8”, 3/16”, ¼”, 5/16”, 3/8”, 7/16” and ½”. 19. Battery powered Impact wrench (optional; use extreme caution to avoid damaging parts). 20. Hammers: standard and rubber mallet. 23. Crane or Skidsteer to lift heavy parts slides into place (such as larger roofs). 25. Felt tip pens (washable) for marking clamp locations. 28. Jacks, support stands, or blocks to mechanically suspend components while concrete sets. 29. Hand-held grinder. 30. 4" cut-off wheel. 31. Tap & die set: 3/8”-16. 32. Bolt cutter, 24“. COMPOSITE STRUCTURE INSTALLATION GUIDELINES •Make certain that all installers understand the safety information provided in this Manual. Follow the manufacturer's instructions to install components. •Complete the Pre-Installation Check List as noted previously in this manual. Do NOT proceed with installation until all conditions are met. •Identify all parts and thoroughly read the assembly instructions before beginning construction. •Lay out all parts received and separate them by component. All parts have a part number on them that corresponds to the Bill of Material. •Use small buckets, coffee cans, etc. to keep hardware pieces separated. •Site layout is a critical part of the overall installation. Footings must be measured and marked accurately according to the footing diagram. A level and clear installation site is ideal. •Do not leave the job site unattended. Make sure all fastening hardware are tightened appropriately. •Rope off construction area and cover all empty holes with plywood or other suitable material. •Good drainage around the structure and its supports is critical for protective surfacing. •After laying out all footings and before digging holes, determine the depth of the protective surfacing you are going to install before you excavate footings. The depth of protective surfacing will affect the depth of footing. •Refer to your playground equipment top view drawing and footing diagram to validate the equipment purchased will fit into your selected site area. •The dimensions of Use Zones vary based upon the applicable standard for your location. Refer to the top view layout drawing for minimum use zone necessary for the equipment in your area.Install 101D70184 Rev. A – July 29, 2019 Page 7 of 23 Install 101•When building the structure, the recommended order of assembly is: 1) posts, 2) decks, 3) bridging components that will set and square distances between decks, 4) barriers and full roofs that will add to the stability and rigidity of the structure, 5) climbers and ground based components, and 6) partial roofs and non-structural components. •Install components in accordance with the height or dimensional values specified in the installation instructions. •IMPORTANT! Measurements for footing depths, deck heights, clamp heights, etc. must accommodate the protective surfacing depths. All reference height dimensions are measured from top of protective surfacing material which is installed after play system and its components have been assembled. •Level and plumb item and brace for concrete pour into footing(s). •Shield components, if possible, to avoid concrete being splashed onto them. •Start pouring the concrete at the center of the structure and work outwards. •Pour concrete into footing holes. Only pour to within 2 in. (51 mm) of the top surface of the footing hole and slope concrete downward toward the outer edge of the footing to prevent water from standing around supports. Fill remaining portion of the hole with dirt to prevent exposed concrete in play area surfacing. •Clean off any concrete that might have splashed onto the structure before it dries. •Allow concrete to dry or cure for 72 hours. •After concrete has dried, discard any concrete that might have splashed out of footings or that might have missed the footing holes while pouring. •Apply ALL warning labels, age identification labels, and playground rules label to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. •Protective surfacing material should be installed on the day that equipment installation is completed. •The play equipment must remain cordoned off until the protective surfacing has been completely installed. INDEPENDENT STRUCTURE INSTALLATION GUIDELINES •Identify all parts and thoroughly read the assembly instructions before beginning construction. •Site layout is a critical part of the overall installation. Footings must be measured and marked accurately according to the footing diagram. A level and clear installation site is ideal. •Do not leave the job site unattended. Make sure all fastening hardware are tightened appropriately. •Rope off construction area and cover all empty holes with plywood or other suitable material. •Good drainage around the equipment and its supports is critical for protective surfacing. •After laying out all footings and before digging holes, determine the depth of the protective surfacing you are going to install before you excavate footings. The depth of protective surfacing will affect the depth of footing. D70184 Rev. A – July 29, 2019 Page 8 of 23 Install 101•Assemble entire item outside of footing holes (if possible). •Keep hardware/fasteners loose until all connections are made. Once component is fully assembled, tighten all fasteners. •Using adequate manpower or power equipment, place assembled item into footing hole(s). •Level and plumb assembled item and brace for concrete pour into footing(s). •Install components in accordance with the height or dimensional values specified in the installation instructions. •IMPORTANT! Measurements for footing depths, deck heights, clamp heights, etc. must accommodate the protective surfacing depths. All reference height dimensions are measured from top of protective surfacing material which is installed after play system and its components have been assembled. •Level and plumb item and brace for concrete pour into footing(s). •Shield components, if possible, to avoid concrete being splashed onto them. •Start pouring the concrete at the center of the structure and work outwards. •Pour concrete into footing holes. Only pour to within 2 in. (51 mm) of the top surface of the footing hole and slope concrete downward toward the outer edge of the footing to prevent water from standing around supports. Fill remaining portion of the hole with dirt to prevent exposed concrete in play area surfacing. •Clean off any concrete that might have splashed onto the structure before it dries. •Allow concrete to dry or cure for 72 hours. •After concrete has dried, discard any concrete that might have splashed out of footings or that might have missed the footing holes while pouring. •Apply ALL warning labels, age identification labels, and playground rules label to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. •Protective surfacing material should be installed on the day that equipment installation is completed. •The play equipment must remain cordoned off until the protective surfacing has been completely installed. •Special Note for Swings: •Assemble swing frame outside footing holes. Using adequate manpower or power equipment, place assembled frame into footing hole(s). •Level and plumb frame and brace for concrete pour into footing(s). •Pour concrete; allow 72 hours for concrete to cure before use. •Install protective surfacing. •Install and adjust swing seat height (distance above top of protective surfacing) after protective surfacing has been installed. •Swings must remain cordoned off until the protective surfacing has been completely installed. D70184 Rev. A - July 29, 2019 Page 9 of 23 Install 101INSTALLATION OF MANUFACTURER’S LABEL •Signs and labels posted near the playground area or on equipment provide important information to supervisors. This information includes the age appropriateness of the equipment, supervision recommendations, potential hazards related to equipment use, surfacing warnings, and hot surfaces warnings. •Signs should be placed at or near the entrance of the playground area, but outside the play equipment use zone. •Labels to be installed as instructed below. PLACEMENT OF WARNING AND PLAYGROUND RULES LABELS Warning and Playground Rules labels should be placed near the access point of the playground equipment. Each label should be positioned so it is readable by a person about to use the piece of equipment and applied to a metal surface, such as a support post. APPLICATION OF LABELS Prepare surface; remove any dust, oil or grim from the label location area. Ensure the area is dry. When area is both clean and dry, carefully peel off label from paper backing and place so the label lays flat with no wrinkles or tears. Apply firm pressure over the entire label to ensure proper adhesion. D70184 Rev. A – July 29, 2019Page 10 of 23 Install 101PLACEMENT OF GENERAL AGE APPROPRIATE LABELS Age appropriate labels should be placed near the access of the playground equipment. Each label should be positioned so it is readable by a person about to use the piece of equipment and applied to a metal surface, such as a support post. The appropriate age range of playground equipment is based on information provided by the "CPSC Handbook for Public Playground Safety” and "ASTM F1487 Public Playground Safety Standard" as well as the manufacturer’s professional judgement. (Labels are for illustrative purposes only and may differ from the actual label.) PLACEMENT OF SWING AGE APPROPRIATE LABELS Choose the correct label from the ones supplied with your swing. Place the label on a swing leg, using one label for each bay of the associated swing seat, position approximately 60 in. from top of surfacing. D70184 Rev. A – July 29, 2019 Page 11 of 23 Install 101LABELS FOR CANADA PLACEMENT OF GENERAL AGE APPROPRIATE LABELS Age appropriate labels should be placed near the access of the playground equipment. Each label should be positioned so it is readable by a person about to use the piece of equipment and applied to a metal surface, such as a support post. •The appropriate age range of playground equipment is based on information provided by the "CAN/CSA-Z614 Children’s Playspaces and Equipment” as well as the manufacturer’s professional judgement. D70184 Rev. A – July 29, 2019 Page 12 of 23 Install 101PLACEMENT OF SWING AGE APPROPRIATE LABELS Choose the correct label from the ones supplied with your swing. Place the label on a swing leg, using one label for each bay of the associated swing seat, position approximately 60 in. from top of protective surfacing. D70184 Rev. A – July 29, 2019 Page 13 of 23 POST-INSTALLATION CHECKLIST •Inspect the installation of protective surfacing within the use zone of each play structure in accordance with the applicable standard or specifications appropriate for the fall height of each structure. •Perform a thorough final check on the installed equipment to insure all equipment is installed as specified by manufacturer’s installation instructions. •Inspect the installation of equipment making sure there are no head entrapments or other general hazards as identified in the CPSC’s “Handbook for Public Playground Safety”. You can easily download the most recent version of the Handbook at the following site:https://www.cpsc.gov/Regulations-Laws-- Standards/Voluntary-Standards/Topics/Public-Playground-Equipment/. •Review all installation instructions for specified dimensions. Make sure dimensions called for in instructions agree with actual installation. •Double check height dimensions. Height measurements are taken from the top of the protective surfacing material. •Make sure all fasteners are properly tightened according to the specifications listed in your installation instructions. •Make sure all exposed pipe ends have properly installed end caps. •Clean dried concrete off components and any other affected surface. •Touch-up any scratches or installation damage to powder coated finish with color matched paint. •Allow adequate time for proper curing, both for concrete and urethane adhesive if rubber safety surfacing tiles have been installed before putting play equipment into service. •Footings must not be exposed. •Dispose of all packaging material properly. These materials which include large plastic bags and sheets can be a suffocation hazard. Dispose of these materials out of reach or contact of small children. INSTALL PROTECTIVE SURFACING The entire area, under and around the playground equipment, must be covered with protective surfacing material. The impact attenuation of the protective surfacing should be rated to have a critical height value of at least the height of the highest accessible part of the equipment. The critical height for surfacing is to be rated in accordance with the ASTM standard, designated F-1292, A Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment. Contact the manufacturer of unitary surfacing materials (rubber matting) for the critical height rating for their products. The table below is identified in the US CPSC “Handbook for Public Playground Safety”. Table 2 shows the minimum required depths of loose-fill material needed based on material type and fall height. The depths shown assume the materials have been compressed due to use and weathering and are properly maintained to the given level.Install 101D70184 Rev. A – July 29, 2019 Page 14 of 23 Install 101D70184 Rev. A – July 29, 2019 SAMPLE ILLUSTRATION OF FOR LOOSE-FILL SURFACING INSTALLATION ABOVE GRADE LOOSE-FILL INSTALLATION BELOW GRADE LOOSE-FILL INSTALLATION USE ZONE INFORMATION Refer to the applicable standard for your location. The top view drawing or individual installation instruction will identify use zones and critical fall heights for the equipment. ASTM The overall use zone measurements for composite play structures should extend a minimum of 72 in. from its perimeter; dimensions and configuration of the use zone are dependent upon the types of included play equipment. •If the stationary play equipment contains a slide (or slides), the use zones of the slide (or slides) may not be overlapped by the use zones of adjacent play equipment. •The use zone in front of the slide exit shall be a minimum of 72 in. and shall not exceed 96 in. The use zone shall be measured from the end of the slide and equal the vertical measurement as measured from the highest point of the sliding surface to the protective surfacing at the slide exit. Page 15 of 23 Install 101D70184 Rev. A – July 29, 2019 CSA The overall use zone measurements for play structures should extend a minimum of 1800 mm (70.9 in.) from its perimeter; dimensions and configuration of the use zone are dependent upon the types of included play equipment. •If the stationary play equipment contains a slide (or slides), the use zones of the slide (or slides) may not be overlapped by the use zones of adjacent play equipment. •A no-encroachment zone is also required for the exit of slides over 1220 mm (48 in.) in height. In addition to the use zone measurement at the runout of the slide, the no-encroachment zone will extend an additional 1800 mm (70.9 in.) and may not be overlapped by the use or no-encroachment zones of adjacent play equipment. •The use zone in front of the slide exit shall be a minimum of 1800 mm (70.9 in.) and shall not exceed 2400 mm (94.5 in.). The use zone shall be measured from the end of the slide and equal the vertical measurement as measured from the highest point of the sliding surface to the protective surfacing at the slide exit. Page 16 of 23 Torque Chart Torque Chart* WHEN USING IMPACT WRENCHES AND POWER TOOLS, CARE SHOULD BE EXERCISED TO NOT EXCEED THE RECOMMENDED TORQUE. SELF DRILLING SCREW DIAMETER RECOMMENDED TORQUE IN-LBS* 1/4 32 SET SCREW DIAMETER RECOMMENDED TORQUE IN-LBS* 3/8 13 BUTTON HEAD BOLT DIAMETER RECOMMENDED TORQUE IN-LBS* 1/4-20 5 5/16-18 10 3/8-16 17 7/16-14 30 1/2-13 45 HEX HEAD BOLT DIAMETER RECOMMENDED TORQUE IN-LBS* 1/4-20 5 5/16-18 10 3/8-16 17 7/16-14 30 1/2-13 45 D70184 Rev. A – July 29, 2019 Page 17 of 23 D70184 Rev. A – July 29, 2019 Page 18 of 23 THIS PAGE INTENTIONALLY LEFT BLANK Hardware Guide Torque ChartP/N 104930 3/8-16X1-1/8 BHCS P/N 104304 3/8-16X4-1/2 HHCS P/N 104262 3/8-16X2-1/4 BHCS P/N 104097 3/8-16X2 BHCS P/N 104166 3/8-16X1-1/2 HCS P/N 104146 3/8-16X16-1/2 HHCS P/N 104470 1/4-20X1-1/2 BHCS P/N 104749 1/4-20X1-1/4 BHCS P/N 104467 7/16-14X2 BHCS P/N 104286 3/8-16X1 BHCS P/N 987705 10-24X3/8 SKT SET SCREW P/N 104040 5/16-18X1 BHCS P/N 104049 3/8-16X3/4 SKT SET SCREWP/N 104285 3/8-16X3/8 SKT SET SCREW P/N 104073 3/8-16X1/2 SKT SET SCREW D70184 Rev. A – July 29, 2019 Page 19 of 23 Hardware GuideP/N 104155 1/2-13X2-1/4 BHCS P/N 104488 1/2-13X1-1/4 BHCS P/N 104227 3/8-16X1-3/4 HEX HD P/N 104068 3/8-16X1-1/2 HEX HD P/N 104508 1/2-13X3 BHCS P/N 104749 1/4-20X1-1/4 BHCS P/N 104357 #10X1 WAY SLT SCREW P/N 104403 1/4-14X1-1/4 HEX WSHR HD P/N 104746 1/2X1-1/2 SHLDR BOLT P/N 104153 1/2-13X2 HEX HD P/N 110061 1/2-13 HEX NYLOCK P/N 110030 3/8-16 HEX NYLOCK D70184 Rev. A – July 29, 2019Page 20 of 23 Torque ChartP/N 117020 1/2 FLAT WASHER P/N 117007 7/16 FLAT WASHER P/N 117005 3/8 FLAT WASHER P/N 117003 5/16 FLAT WASHER P/N 117001 1/4 FLAT WASHER P/N 983272 SPACER SUSPENSION BRIGE REFERENCE “INSTALLATIONS 101” FOR THE FOLLOWING PART NUMBERS: 116021 MIRACLE ID LABEL 116022 WARNING LABEL – PLAYGROUND 116035 LABEL: 2-5 YEARS 116036 LABEL: 2-12 YEARS 116037: LABEL: 5-12 YEARS 116040:MIRACLE ID LABEL – CENTER STAGE 116041:MIRACLE ID LABEL – KIDS CHOICE 116042:MIRACLE ID LABEL – LOKVILLE P/N 713447 STUB ASSY CLAMP RAMP P/N 901897 SPACER HANDRAIL P/N 117103 1/4 LOK WASHER P/N 117104 5/16 LOK WASHER P/N 117105 3/8 LOK WASHER P/N 117049 #12 X 9/16 SEAL NEO. BOND WASHER D70184 Rev. A – July 29, 2019 Page 21 of 23 Hardware GuideP/N 976468 BACK UP FLANGE P/N 713875 KC TP STAIR HANGER PLT PTD REFERENCE 714500/718500 VERSALOK FASTENING SYSTEM INSTALLATION GUIDE FOR THE FOLLOWING PART NUMBERS: 713002 BAR SOCKET TOP HALF 5” OD 713003 BAR SOCKET, BOTTOM HALF 5” OD 981721 BAR SOCKET, 3.5” OD (FOR 1” TUBE) 982964 BAR SOCKET, 3.5” OD (FOR 1.315” TUBE) 713010 CLAMP RING 5” DIA 983856 CLAMP RING .5” DIA 713102 DECK SUPPORT 5” OD TUBE 981722 DECK SUPPORT 3.5” OD TUBE 986153 CASTING, HEADER SUPPORT 986903 BAR SOCKET 5” OD TOP HALF WITH HOLE D70184 Rev. A – July 29, 2019Page 22 of 23 1-800-523-4202 878 Highway 60 Monett, MO 65708 www.miracle-recreation.com Fax 417-235-1713 D70184 Rev. A – July 29, 2019 Page 23 of 23 CPSIA LabelsPage 1 of 7D70170 Rev.A 08/01/19 Installation Guide NOTE: It is Miracle Recreation's practice to attach CPSIA labels to the equipment at the factory. For composite equipment, these labels will be attached to a transfer point, 2' stairs or a deck post. If there is not a label attached to your equipment, contact Miracle's Customer Service Department at the number provided below. Upon receipt of the label, use this installation guide to attach it correctly. APPLICATION OF CPSIA LABELS - METAL TAG Using the tag as a template, mark and drill four (4) 5/32" diameter holes from label location. Prepare surface; remove any dust, oil or grime from the label location area. Ensure the area is dry. Using hardware provided with tag, attach in four places via either pop rivets or screws. Seal exposed steel edges with touch-up paint or silicone caulk. APPLICATION OF CPSIA LABELS - STICKER WITH LAMINATE OVERLAY Prepare surface; remove any dust, oil or grime from the label location area on the post. Ensure the area is dry. When area is both clean and dry, carefully peel off label from paper backing and place on fl at metal surface so that it is fl ush and fl at with no wrinkles or tears. Apply clear laminate on top of CPSIA label so that ALL portions of the CPSIA label are laminate-protected. REPLACEMENT OF CPSIA APPROPRIATE LABELS If label should become illegible, torn or is removed it is necessary for the owner to replace the label. Replacement labels may be obtained by calling our Customer Service Department at 1-800-523-4202, or by writing to: Miracle Recreation Equipment Company 878 E. Hwy. 60 Monett, MO 65708-0420 CPSIA Label Page 2 of 7CPSIA LabelsD70170 Rev.A 08/01/19 Installation Guide COMPOSITE STRUCTURES: Any playstem where all components are either structurally or functionally linked requires ONE metal CPSIA tag. The CPSIA tag should be placed on a deck post at or near the deck access points (stairs, ramps, transfer points, ladders, etc.). Each tag should be positioned so it is readable by a person entering onto the deck. Place metal tag here. CPSIA LabelsPage 3 of 7D70170 Rev.A 08/01/19 Installation Guide Any component that is NOT structurally or functionally linked to a playsystem is considered an independent event and will require its own label. The categories for independent events are as follow: The defi nition of "post" in regard to labelling is ANY smooth painted metal surface (e.g. Deck posts, Swing Legs, etc) that is at LEAST 1-7/8" in diameter. Components considered in the Post category include: • Swings - Place on swing leg. • Whirl - Place on center post. • Saddle Seat (post mounted) - Place on post. • Jet-Ski Freeride - Place on middle post. • Freestanding Panels - Place on frame or post. • Bongo-Boingo - Place on post. • Accessories (e.g. signs, Whirl) - Place on post. • Pool Slides - Place on post. • Spray Stations - Place on straight part of post. • Webscape Climbers - Place on center post. • Fitness Clusters - Place on post. Each individual fi tness component requires a label. C-SPRING RIDERS - Use sticker with laminate overlay For all components with a C-Spring, place the CPSIA sticker on the inside turn of one (1) spring. Place sticker 44" to 50" above post end. INDEPENDENT EVENTS: Place sticker here. POST - Use sticker with laminate overlay Page 4 of 7CPSIA LabelsD70170 Rev.A 08/01/19 Installation Guide COIL SPRING RIDERS - Use metal tag or sticker with laminate overlay For all components with a Coil Spring Rider with a BOLTING PLATE, place the CPSIA sticker with laminate overlay on the bolting plate between the bolts. If Coil Spring Rider has no bolting plate, attach a metal tag directly to Rockite on underside area of rider. Coil Spring Rider category includes: • All Coil Spring Riders - Attach sticker with laminate overlay to Bolting plate, or metal tag to Rockite on underneath side. • Saddle Seat (Coil Spring) - Attach metal tag to Rockite on underneath side. • Surfer - Attach metal tag to Rockite on underneath side. Place sticker here.Place sticker here. Place Metal Tag on underneath side. Place Metal Tag on underneath side. CPSIA LabelsPage 5 of 7D70170 Rev.A 08/01/19 Installation Guide FREESTANDING SLIDES - Use metal tag or sticker with laminate overlay Freestanding Slides fall under three (3) categories: • Slides with exposed post - attach sticker with laminate overlay to post. • Slides with unexposed post - attach sticker with laminate overlay to brace or leg. • Slides with NO post, leg or brace - attach metal tag to stair side or on Rockite slide. Exposed post - Place Sticker here No post - Place Sticker on Leg or Brace No Exposed Post/Brace/Leg - Place Metal Tag on Stairs or Rockite Slide Page 6 of 7CPSIA LabelsD70170 Rev.A 08/01/19 Installation Guide VEHICLE CLIMBER - Use sticker with laminate overlay For all Vehicle Climbers place sticker with laminate overlay on outside of dash board. Place Sticker here 100% ROCKITE COMPONENTS - Use metal tag Some Miracle components are constructed completely of Rockite including: Boulder Ridge Rock Walls - Attach to one corner 4" above fi nished grade Ground mounted Crawl Tube - Attach to entry panel Freestanding Bongo at ground level - Attach to underside "skirt" Place Metal Tag in one corner, 4" above fi nished grade CPSIA LabelsPage 7 of 7D70170 Rev.A 08/01/19 SANDBOXES - Use metal tag or sticker with laminate overlay Sandboxes include: Mira-Therm2 Sandbox - Attach sticker with laminate overlay to painted metal wall side. Cloverleaf Sandbox - Attach sticker with laminate overlay to leg. Timber Sandbox - Attach metal tag directly to Rockite at outside corner. Metal wall side - Place Sticker here Outside Corner - Place Metal Tag here Place Sticker here AFTER MARKET SERVICE PARTS - Use metal tag or sticker with laminate All after market service parts will come with a separate installation guide that instructs installers to refer to this CPSIA document for correct placement, dependent upon order. This secondary installation guide is located on the internal and installer websites. GEODESIC CLIMBER - Use sticker with laminate overlay Place sticker on underside plate, near ground level. Installation Instructions Models ZZXX1158, ZZXX1158S 200203481, 305 and 305BD Accessible Whirl In-Ground and Surface Mount Assembly View (representative model) Installation Preparation Recommended Crew: ...........................Two (2) adults Installation Time (In-Ground): ................6.5 man-hours Installation Time (Surface Mount): ........4 man-hours(not including base) Concrete Required: ...............................See Footing Details Use Zone: ..............................................Refer to below User Group Age (years): .......................ASTM/CSA: 2-12, EN: 2-14 Equipment Use Zone A - (ASTM) 108 in. (2743 mm) (CSA) 2700 mm (EN) 2000 mm Equipment Non-Overlapping Use Zone B - (ASTM) 72 in. (1830 mm) (CSA) 1800 mm B A Page 2 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 685)$&,1*/(9(/ KEY Position Unit of Measurement Top #Inches Bottom # [Millimeters] Elevation View ZZXX1158 Footing Diagram Top View 19.9" (379 mm) Note: Place the Warning label here. 29.5 [749] ALB0054 (1 Total) In-Ground Model Page 3 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 685)$&,1*/(9(/ (/(9$7,219,(: 6&$/( %& %& ; Elevation View ZZXX1158S KEY Position Unit of Measurement Top #Inches Bottom # [Millimeters] Footing DiagramTop View 19.9" (379 mm) Note: Place the Warning label here. ALB0054 (1 Total) Surface Mount Model Page 4 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions LQ PP LQ LQ PP LQ PP LQ PP 6XSSRUW)UDPH 6XUIDFLQJ/HYHO 6XSSRUW)UDPHPXVWEHOHYHOLQWKHIRRWLQJV :KLUOVXSSRUW)UDPH $)57RWDO &RQFUHWH %6WRQH :KLUO3ODWIRUPLVWREHOHYHOZLWKVXUIDFLQJ&ULWLFDO FOOTING NOTES • Support frame footing depth equals 36 in. (914 mm) less the depth of the protective surfacing material. The support frame post is designed to have 18" (457 mm) in concrete. • Site must drain properly to prevent permanent damage to the support bearing. • Do not encase bottom of support post in concrete. Place post directly on packed stone. • The footings shown on this documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modifi ed by the owner based on actual soil conditions. For example: - If local soil is loose or unstable, a larger footing may be required. - If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer. • Base of footing must be below frost line. • Assemble the entire structure before pouring concrete unless specifi cally instructed to do so in the individual component installation instructions. Caution: Standing water within the units footing area will cause support bearing failure! IN GROUND FOOTING DIAGRAM Support Frame Footing Detail 1. Excavate footings. 2. Concrete footer frame in footings (in-ground model). 3. Allow 72 hours for concrete to cure. Concrete Required: 0.47 cubic yard (0,35 cubic meter) Varies Page 5 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 6" (152 mm) O.D. Drain Concrete Form 6" (152 mm) 39.1" (994 mm) 39.1" (994 mm) 94.5" (2400 mm)94.5" (2400 mm) SURFACE MOUNT FOOTING DIAGRAM DEFINITIONS • Concrete Pier: A pier type surface mount installation is defi ned as a footing hole that has been excavated and poured with concrete. Concrete should be fl ush to the top surface of excavated hole. Equipment would then be secured to this concrete footing that has been properly cured. • Concrete Slab: Existing concrete slab type installation is defi ned as equipment being secured to an existing concrete pad or slab. As an example, this pad could be in the form of an existing concrete parking lot. Very Important Note: Finished grade of the slab, or pier, must be perfectly fl at as to prevent warping in the bearing structure when anchored. FOOTING NOTE: Surface mount hardware is not supplied. The customer is responsible for the concrete base and providing surface mount hardware as specifi ed by a registered structural engineer for each specifi c project application. Concrete Base Detail Concrete Required: 0.75 cubic yard (0,57 cubic meter) 1. Excavate footing. 2. Pour concrete into concrete form. 3. Allow 72 hours for concrete to cure. 6" (152 mm)6" (152 mm) 8.5" (217 mm)14.5" (367 mm) Surfacing Level Concrete Base 31.5" (802 mm) Caution: Standing water within the units footing area will cause support bearing failure! Page 6 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Installation Instructions: 1. Prepare footings as shown on pages 4 and 5 of this document. 2. Assemble equipment as shown. 3. Place equipment in, or on, its footings. 4. Movement inspection. Holes formed by the side by side placement of the lower ﬂ oor covers must align with the holes in the beam in the base unit. Lower Floor BPM0378 (2 Total) 1 2 Upper Floor BPM0379 (2 Total) Same alignment as lower ﬂ oors 3 Center Cover BPM0380 (1 Total) ICON KEY Fully Tighten Hardware Add 1 Drop of Thread Locking Adhesive Do Not Fully TIghten Hardware Pour Concrete Fully Tighten Hardware Dig Footing Holes Weight Critical Fall Height Crane CERAN HV TM General Purpose Grease A Look Listen Accessible Whirl Base Unit AMC0971 (1 Total) Page 7 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Accessible Whirl Handrail AHR0117 (1 Total) 4 5 Handrail Connection Center Cover Connection1" O.D. Flat Washer BAE0600 (6 Total) M10 x 1.5 Male 30 MM Bolt BAE1797 (4 Total) 1" O.D. Flat Washer BAE0600 (4 Total) M10 x 1.5 Male 38 MM Bolt 200097726 (6 Total) Page 8 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Whirl Seat BFC3759 (1 Total) 6 7 M10 x 1.5 Male 30 MM Bolt BAE1797 (5 Total) 1" O.D. Flat Washer BAE0600 (10 Total) Place manufacturers identiﬁ cation label here M10 x 1.5 Female Nut 200001945 (5 Total) Page 9 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Prepare the Unit for Placement with a Crane 618 lbs (281 kg) X4 8 Page 10 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 52.4" (1330 mm) In-Ground Surface Mount 52.4" (1330 mm) 9A 9B Place the Unit on the Footing with a Crane 11.8" (300 mm) Minimum 11.8" (300 mm) Minimum Support Frame Concrete Pad Straps supplied by customer Straps supplied by customer Align the mounting tabs on the Whirl Base Unit with the holes in the support frame. Page 11 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Place the Unit on the Footing with a Fork Lift In-Ground 9.8" (250 mm) Maximum Support Frame 9.8" (250 mm) Maximum Surface Mount Concrete Pad 10A 10B Align the mounting tabs on the Whirl Base Unit with the holes in the support frame. Page 12 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions X4 Floors Connection M10 x 1.5 Male 30 MM Bolt BAE1797 (17 Total) 1" O.D. Flat Washer BAE0600 (17 Total) 11A 11B Finish Securing the Floors to the Base Unit Page 13 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions M10 x 1.5 Male 30 MM Bolt BAE1797 (4 Total) 1" O.D. Flat Washer BAE0600 (8 Total) M10 x 1.5 Female Nut 200001945 (4 Total) 12A Surface Mount In-Ground 12B Customer supplies hardware to attach to the base unit to the concrete pad. Secure the Unit on the Footing Page 14 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 1 2 3 5 4 Movement Inspection 16 17+ OK Procedure to determine if bearings needed lubrication. Note: Steps 2,3 & 5 refer to a mechanical inspection (See page 16). 1 § 1 - 3 >3 4 §1 Customer Service Page 15 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Stop! Ensure the assembled whirl spins freely before installing the surfacing as adjustments to the base unit will not accessible. If unit still does not spin freely, proceed to Step 13 on the next page. Page 16 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 2 3 5 >3 - <8 >3 - <8<3 8 0 >3 - <8 >0< 1/8" (3 mm) > 1/8" (3 mm) < 5/16" (8 mm) < 1/8" (3 mm) > 5/16" (8 mm) 13 14 15+ 14 15+ OK OK 1 2 3 5 4 Mechanical Inspection Page 17 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 14 Remove Skirting X32 X4 Page 18 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Mechanical Adjustment the Outside (Black) Ring Frame A B A: Inside fi xed frame. B: Outside adjustable ring frame. C: Gap between A & B > 1/8" (3 mm) < 5/16" (8 mm) Ref. 2.2" (56 mm) C > 1/8" (3 mm) < 5/16" (8 mm) 15 - Use the above steps to loosen and adjust the position of the outer black ring so that it is concentric to the inner yellow ring. - Ensure the gap between the rings is consistent and that the rings do not contact one another during rotation. Page 19 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 16 17 CERAN HV TM X5 Each Remove Center Cover Greasing the Bearings One quarter turn per pump Use general purpose grease Page 20 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions 11.5" (292 mm) In-Ground Surface Mount Backfi ll the Footing 14.5" (367 mm) 18A 18B Page 21 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions This page is intentionally left blank. Page 22 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Bill of Materials ZZXX1158 - 305 - 20020348 IN-GROUND PART NO. DESCRIPTION QTY. 200001945 NUT - M10 x 1.5 FEMALE 9 200097726 BOLT - M10 x 1.5 MALE 38 MM 6 AMC0971 ACCESSIBLE WHIRL BASE UNIT 1 AFR2026 FRAME -ACCESSIBLE WHIRL FOOTER 1 AHR0117 HANDRAIL - ACCESSIBLE WHIRL 1 ALB0054 WARNING LABEL FOR ACCESSIBLE WHIRL 1 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0600 WASHER - 1" O.D. FLAT 45 BAE1797 BOLT M10 x 1.5 MALE 30 MM 30 BAE0922 TOOL - TT 45 L WRENCH 1 BFC3759 SHEET - .75" x 34.36" x 11.25" SEAT 1 BPM0378 SHEET - 14 GA x 73.78" DIA w/WELD TABS 2 BPM0379 SHEET - 73.62" DIA UPPER FLOOR 2 BPM0380 SHEET - 6.67" DIA UPPER CENTER COVER 1 ZZXX1158S - 305BD - 20020348 - SURFACE MOUNT PART NO. DESCRIPTION QTY. 200001945 NUT - M10 x 1.5 FEMALE 5 200097726 BOLT - M10 x 1.5 MALE 38 MM 6 AMC0971 ACCESSIBLE WHIRL BASE UNIT 1 AHR0117 HANDRAIL - ACCESSIBLE WHIRL 1 ALB0054 WARNING LABEL FOR ACCESSIBLE WHIRL 1 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0600 WASHER - 1" O.D. FLAT 37 BAE1797 BOLT M10 x 1.5 MALE 30 MM 26 BAE0922 TOOL - TT 45 L WRENCH 1 BFC3759 SHEET - .75" x 34.36" x 11.25" SEAT 1 BPM0378 SHEET - 14 GA x 73.78" DIA w/WELD TABS 2 BPM0379 SHEET - 73.62" DIA UPPER FLOOR 2 BPM0380 SHEET - 6.67" DIA UPPER CENTER COVER 1 *Part Numbers may vary between models so reference the Description for accuracy should this occur. Page 23 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions Fasteners • Inspect for loose fasteners. Tightening torque specifi cations are: Bolts and Nuts: Snug tighten and tighten an additional one-half turn. • If during the maintenance process a bolt needs to be removed from a part or parts, it will be necessary to apply a drop of liquid thread lock / loctite to the bolt before re-installation. • Inspect for missing, worn or broken fasteners. If any missing, worn or broken fasteners are found, refer to the installation instructions for proper replacement fastener. If any damage is detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Welds • Inspect all welded joints. If any broken welds are detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part. Bearings • Grease bearings at frequent intervals to insure fl uid motion of the Whirl. Use of general purpose grease is acceptable. Plastic Parts • Inspect all plastic surfaces for sharp points, cracks or jagged edges. If any damage is detected and is determined to be unsafe, barricade equipment to prevent use until repair is completed. Minor burrs or sharp edges may be removed by using a sharp utility knife or block plane to remove sharp burr. Finish • Inspect metal parts for fi nish damage. To repair painted surfaces, sand damaged area with sandpaper and wipe clean. Mask area and paint with primer and allow to dry. Paint primed area with color-matching paint and allow to dry. Re-coat area with color-matching paint if required. Drying time is approximately 8 hours between coats. To repair the fl oor Eco-Armor coating, contact the Customer Service Department for a coating repair touch-up kit. Footings • Inspect component to be solid in footing and secure. If any damage is detected, barricade equipment to prevent use until repair is completed. Surfacing • Refer to the specifi c surfacing maintenance detail sheet for additional information. Replacement Parts • Refer to your installation instructions to obtain replacement part number. • Contact your sales representative or call Customer Service for a replacement part. Equipment Maintenance Models ZZXX1158, ZZXX1158S 200203481, 305 and 305BD In-Ground and Surface Mount Assembly View (representative model) Page 24 of 24 Models ZZXX1158, ZZXX1158S, 200203481, 305 and 305BD ECN2760 Installation Instructions INSPECTION CHECKLIST Frequency Inspection Code Date Date Repairs Completed Inspect footing to insure support is secure and footing is not damaged. Low Inspect surfacing to insure proper depth and distribution.High Inspect metal parts for structural and fi nish damage.Medium Inspect for loose, missing, worn, or broken fasteners.High Inspect plastic parts for damage.Medium Inspect unit for smooth and fl uid rotation.Medium Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___ Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___ Inspection Codes P = Pass F = Fail NA = Not Applicable • Be sure that you are using a copy of this Inspection Form and not your original. • Use the Inspection Codes listed below and record condition of equipment at time of examination on the Inspection Checklist. • Document any item from the Inspection Checklist that will require maintenance along with any corrective action on the Maintenance Schedule. • Be sure to include appropriate dates and signatures on each section to properly document maintenance procedure. Inspection Form Guidelines & Information (fs RPE) Annex Page 1 of 6 Guidelines Important ! Please Read Completely Before Beginning Installation. According to a report published by the U. S. Consumer Product Safety Commission (C.P.S.C.) 72% of all playground injuries result from accidental falls. With this in mind, this equipment is designed to fill the need for safe yet challenging play. In conjunction with design efforts to reduce the possibilities of injuries, this equipment must be installed "Step by Step" per our installation instructions. As a new owner you are responsible for the correct installation, safe use, and maintenance of your equipment. Installation Guidelines • Identify all parts and thoroughly read the assembly instructions before beginning construction. • Refer to your playground equipment plan and footing diagram to assure the equipment purchased will fit into your selected site area. The use and no- encroachment zones around the play equipment shall be obstacle-free areas designated for unrestricted circulation. • ASTM compliance: For rotating play equipment that rotates around a vertical axis, the use zone should extend on all sides a minimum distance of 72 inches (1829 mm). This use zone may not be overlapped by the use zones of adjacent play equipment. The exemption is equipment where the diameter of the platform is less than 20 in. (510 mm) may overlap if the adjacent designated play surfaces of each structure are less than 30 in. (760 mm) above the protective surface. If adjacent designated play surfaces on either structure exceed a height of 30 in. (760 mm), the minimum distance between structures shall be 108 in. (2740 mm). • CSA compliance: For rotating play equipment, the use zone should extend on all sides a minimum distance of 1800 mm. This use zone may not be overlapped by the use zones of adjacent play equipment. A no-encroachment zone is also required for play equipment over 500 mm in diameter that rotates around a vertical axis. In addition to the use zone measurement, this zone will extend an additional 1800 mm and may not be overlapped by the use or no-encroachment zones of adjacent play equipment. • EN compliance: For rotating play equipment, the use zone should extend on all sides a minimum distance of 2000 mm. This use zone may not be overlapped by the use zones of adjacent play equipment. There must also be a head clearance of 2000 mm above the maximum height of the rotating play equipment. Refer to the Use Zone diagram or master structure drawing. • Site layout is a critical part of the overall installation. Footings must be measured and marked accurately according to the footing diagram. A level and clear installation site is ideal. • Good drainage around the structure and its supports is important. Inquire with local contractors for appropriate recommendations. • After laying out all footings and before digging holes, be sure to inquire about underground utilities that may exist. • Do not leave the job site unattended without making sure that all fastening hardware on all components are tightened according to tightening torque specifications listed on every installation guide. We also recommend roping off construction area and covering all holes that do not contain a piece of equipment with plywood or other suitable material. • Excavate holes as shown in the footing detail. If a level and clear site cannot be obtained, adjust the depth of footing to maintain a level footing base. If soil conditions are loose or unstable, a larger diameter footing may be required. Inquire with local contractors for appropriate recommendations. Be sure concrete that might have splashed onto the unit is washed off before it dries. Allow concrete to harden 72 hours before allowing your structure to be used. Assemble the entire structure before pouring concrete unless specifically instructed to do so in the installation instructions. • Insure that Age Appropriate and Hard Surface Warning identification labels are properly affixed to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. Guidelines & Information (fs RPE)Annex Page 2 of 6 • IMPORTANT! Because accidental falls around your playground equipment can occur, recommendHG that the area under and around the VWUXFWXUHEH covered with a resilient material such as sand, bark mulch, or wood chips. If loose fill surfacing materials are used, recommendHG a depth of 12 in. (305 mm). An approved rubber safety matting can also be used. Many protective surfacing materials can become compacted due to weather and use, which reduces their shock absorbency. It is strongly recommended that the surfacing be checked weekly and material added or replaced as necessary. Hard surfaces, such as asphalt, concrete and packed earth are not acceptable for use under playground equipment. • The entire area, under and around the playground equipment, must be covered with protective surfacing material. The impact attenuation of the protective surfacing under and around playground equipment should be rated to have a critical height value of at least the height of the highest accessible part of the equipment. The critical height for surfacing is to be rated in accordance with A.S.T.M. standard, designated F1292, A Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment. Critical fall heights for Europe and Canadian compliance shall be listed on the elevation page or master structure drawing if they differ from the ASTM standard. Contact the manufacturer of unitary surfacing materials (rubber matting) for the critical height rating for their products. Tools Required: $supplieG service kit that contains commonly used hex key wrenches required to assemble your equipment. You may alsoneed: shovel, digging iron, post hole digger, steel rake, wheelbarrow, garden hoe, water hose, tape measure, level, alignment tool, 3/8" ratchet with 9/16" socket, and 9/16" combination wrench. Maintenance • Inadequate maintenance of equipment has resulted in injuries on the playground. Because the safety of playground equipment and its stability depends on good inspection and maintenance, a comprehensive maintenance program must be developed for each playground and strictly followed. All equipment must be inspected frequently for any potential hazards. Special attention must to be given to moving parts and other components that can be expected to wear. Inspections must to be carried out in a systematic manner by trained personnel. Any damaged or worn parts, or any other hazards identified during inspections must be repaired or replaced immediately. Complete documentation of all maintenance inspections and repairs must be retained. Supervision Guidelines • It's strongly recommended close supervision of the children asthey play as well as intensive classroom and home instruction about safe behavior on playground equipment. • Playground supervisors should be aware that not all playground equipment is appropriate for all children who may use the playground. Signs should be posted near the equipment indicating the recommended age of the users. Supervisors should direct children to equipment appropriate for their age. • It is important that playground supervisors recognize that preschool-age children require more attentive supervision on playgrounds than older children. • Do not permit the use of wet playground equipment. Wet equipment will inhibit necessary traction and gripping capabilities. Slips or falls could occur. • Do not permit too many children on the same piece of equipment at the same time. It is suggested that children take turns. • Constantly observe play patterns to discover possible hazardous play and suggest changes in equipment use or play patterns. Guidelines Guidelines & Information (fs RPE) Annex Page 3 of 6 Footing Details (in ground) 2" (51 mm) 18" (457 mm) Diameter Varies 54" (1372 mm)Varies 48" (1219 mm) GroundZerO® Support Post Footing Detail ASTM/CSA Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker End Cap from Post Shipping Tube (Drill holes in cap to allow for water drainage) Support Post 2b Stone 2" (51 mm) 18" (457 mm) Diameter Varies 42" (1067 mm)Varies 36" (914 mm) Support Post Footing Detail (ASTM/CSA) Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post 2b Stone End Cap from Post Shipping Tube (Drill holes in cap to allow for water drainage) 400 mm 1220 mm 1375 mm Footing Detail GroundZerO® Support Post (EN) Ground Level Concrete Protective Surfacing GroundZerO® Support Post 2b Stone Factory Applied Surfacing Label Soil 460 mm Diameter >200 mm 400 mm 915 mm 1065 mm Footing Detail Support Post (EN) Ground Level Concrete Protective Surfacing Support Post 2b Stone Factory Applied Surfacing Label Soil 460 mm Diameter >200 mm Guidelines & Information (fs RPE)Annex Page 4 of 6 FOOTING NOTES (IN GROUND) • Support post footing depth equals 42 in. (1067 mm) minus the depth of the protective surfacing material. The posts are designed to have 24" (610 mm) in concrete. Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would be 30 in. (762 mm). • GroundZerO® support post footing depth equals 54 in. (1372 mm) minus the depth of the protective surfacing material. The posts are designed to have 36" (914 mm) in concrete. Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would be 42 in. (1067 mm). • Most support posts and component support legs will have either a factory-applied sticker with a line, or factory-applied mark designating the level of protective surfacing on a clear and level installation site. The footing depth measurements are based on this line/mark. • If the play equipment is installed on uneven terrain, maintain support post mark for the protective surfacing level at the lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level. • Do not encase the bottom of the support post in concrete. Place the post directly on packed stone or other porous material. • The footings shown on documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modified by the owner based on actual soil conditions. For example: - If local soil is loose or unstable, a larger footing may be required. - If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer. • The base of the footing must be below the frost line. • Assemble the entire structure before pouring concrete unless specifically instructed to do so in the installation instructions. Footing Details (in ground) 2" (51 mm) 18" (457 mm) Diameter Varies 42" (1067 mm)Varies 36" (914 mm) Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post Block Porous Material Support Post Footing Detail (ASTM/CSA) Block Option 2" (51 mm) 18" (457 mm) Diameter Varies 54" (1372 mm)Varies 48" (1219 mm) GroundZerO® Support Post Footing Detail ASTM/CSA Block Option Ground Level Concrete Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Support Post Block Porous Material Footing Notes Guidelines & Information (fs RPE) Annex Page 5 of 6 FOOTING NOTES (SURFACE MOUNT) • Most support posts and component support legs will have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site. • If the play equipment is installed on uneven terrain, maintain support post mark for the protective surfacing level at the lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level. • The footing size may vary due to local soil and weather conditions. • Base of footing must be below frost line. Surface mount hardware is not supplied. Customer is responsible for concrete base and providing surface mount hardware as specified by a registered structural engineer for each specific project application. Surface Mount Footing Detail Concrete Base Anchor Bolts Supplied By Customer Protective Surfacing Level Surface Mount Post Footing NotesFooting Detail (surface mount) Guidelines & Information (fs RPE)Annex Page 6 of 6 FINAL INSPECTION • ,nsist on the installation of protective surfacing within the use zone of each play structure in accordance with the applicable standard or specifications appropriate for the fall height of each structure. • Strongly recommends close supervision of children as they play. The owners of playground equipment and the parents or guardians of children are responsible for this proper supervision. • As the owner of playground equipment, you are responsible for the maintenance of the equipment and surrounding play area. A comprehensive maintenance and inspection schedule must be developed and all equipment inspected frequently. Refer to the inspection and maintenance schedule in the back of this booklet. • Perform a thorough final check on the installed equipment to insure all equipment is installed as specified by manufacturer’s installation instructions. • Review all Installation Instructions for specified dimensions. Make sure dimensions called for in instructions agree with actual installation. • Double check height dimensions. Height measurements are taken from the top of the protective surfacing material. • Insure all fasteners are tightened according to tightening torque specifications listed on your installation instructions. • Insure all exposed pipe ends have properly installed end caps. Insure that drive rivets are secure. • Clean dried concrete off of components and any other affected surface. • Touch-up any scratches or installation damage to powder coated finish with color-matched spray paint. • Allow adequate time for proper curing, both for concrete and urethane cement if rubber safety surfacing tiles have been installed. • Insure that protective surfacing is properly installed according to C.P.S.C. (or other appropriate body) recommendations. Footings must not be exposed. • Insure that hard surface warning identification labels are properly affixed to the play equipment. Labels are to be plainly visible according to current playground equipment guidelines. For locations complying with ASTM F1487 or CSA Z-614, Age Appropriate labels must also be applied in a visible location. • Dispose of all packaging material properly. These materials which include large plastic bags and sheets can be a suffocation hazard. Dispose of these materials out of reach or contact of small children. Surfacing Warning Label Risk Management SignRisk Management Sign Page 1 of 6 787, 787FR, 787SPJune 14, 2019 Rev. CInstallation Guide IMPORTANT! The Risk Management Sign is to be installed outside the deﬁ ned play area and play equipment use zones. It needs to be oriented so that the front side faces the main entrance to the playground and next to but not interfering with the accessible route that leads to the play space. Note: • English version shown. • An (*) by part numbers indicate: Color Code Required. Models included in this installation guide: MODEL DESCRIPTION 787 Risk Management Sign - English 787FR Risk Management Sign - French 787SP Risk Management Sign - Spanish Page 2 of 6Risk Management SignRisk Management Sign 787, 787FR, 787SPJune 14, 2019 Rev. C 2a. Attach sign as shown below, in ﬁ ve (5) locations. STEP 2 ATTACH SIGN TO POST FRAME 1a. Attach age-appropriate sticker to sign, in location, as shown below. STEP 1 ATTACH AGE-APPROPRIATE STICKER Risk Management SignRisk Management Sign Page 3 of 6 787, 787FR, 787SPJune 14, 2019 Rev. C 3a. Dig footings per Footing Layouts, Construc- tion Drawings, and Footing Details installation. Note: Do not pour concrete for footings until compo- nents illustrated in this installation guide have been installed per instructions and braced in position, lev- eled and plumbed. STEP 3 DIG FOOTINGS STEP 4 SET SIGN IN FOOTINGS - OUTSIDE PLAY AREA 4a. Place a brick in the bottom of each hole so the sign will rest on the brick when inserted. 4b. Set risk management sign in footings per Construction Drawings pour concrete; plumb sign in footings and brace in position until concrete is cured. Page 4 of 6Risk Management SignRisk Management Sign 787, 787FR, 787SPJune 14, 2019 Rev. C Proceed with Final Assembly installation located behind Installations 101 in Installation Manual. FINAL STEP STEP 5 SET SIGN IN FOOTINGS - INSIDE PLAY AREA 5a. Place a brick in the bottom of each hole so the sign will rest on the brick when inserted. 5b. Insert the 10" tube extension into the risk management sign; use a rubber mal- let, if needed, to swage the extensions for a tight ﬁ t; secure with Tek screws. 5c. Set the sign in the footings per Construction Drawings and pour concrete; plumb sign in footings and brace in position until concrete is cured. Risk Management SignRisk Management Sign Page 5 of 6 787, 787FR, 787SPJune 14, 2019 Rev. C Bill of Material Model 787 QTY PART DESCRIPTION 1 923551* POST F/RISK MANAGEMENT SIGN 1 923560 PC F/787 RISK MNGMT ENGLISH 1 925441 PARTS CARTON RISK MNGMNT SIGN EXTN 1 HW923551-1 HRDW PKG RISK MANAGEMENT SIGN S1/1 Parts Carton 925441 QTY PART DESCRIPTION 2 925439 TUBE EXTN F/RISK MNGMNT SIGN ING 6 104403 BOLT 1/4-14 X 1 1/4 HEX WASHER TEK HW923551-1 QTY PART DESCRIPTION 5 200002014 SCREW MACH BUTTONHEAD M10 X 1.50 X 20MM 10 200002079 WASHER FLAT M11 23 X 12 X 1.6MM 5 200001945 NUT LOCK HEX NYLON INSERTED M10 X 1.5 Model 787FR QTY PART DESCRIPTION 1 923551* POST F/RISK MANAGEMENT SIGN 1 923558 PC F/787FR RISK MNGMT FRENCH 1 925441 PARTS CARTON RISK MNGMNT SIGN EXTN 1 HW923551-1 HRDW PKG RISK MANAGEMENT SIGN S1/1 Parts Carton 925441 QTY PART DESCRIPTION 2 925439 TUBE EXTN F/RISK MNGMNT SIGN ING 6 104403 BOLT 1/4-14 X 1 1/4 HEX WSHER TEK HW923551-1 QTY PART DESCRIPTION 5 200002014 SCREW MACH BUTTONHEAD M10 X 1.50 X 20MM 10 200002079 WASHER FLAT M11 23 X 12 X 1.6MM 5 200001945 NUT LOCK HEX NYLON INSERTED M10 X 1.5 Page 6 of 6Risk Management SignRisk Management Sign 787, 787FR, 787SPJune 14, 2019 Rev. C Bill of Material cont. Model 787SP QTY PART DESCRIPTION 1 923551* POST F/RISK MANAGEMENT SIGN 1 923559 PC F/787SP RISK MNGMT SPANISH 1 925441 PARTS CARTON RISK MNGMNT SIGN EXTN 1 HW923551-1 HRDW PKG RISK MANAGEMENT SIGN S1/1 Parts Carton 925441 QTY PART DESCRIPTION 2 925439 TUBE EXTN F/RISK MNGMNT SIGN ING 6 104403 BOLT 1/4-14 X 1 1/4 HEX WSHER TEK HW923551-1 QTY PART DESCRIPTION 5 200002014 SCREW MACH BUTTONHEAD M10 X 1.50 X 20MM 10 200002079 WASHER FLAT M11 23 X 12 X 1.6MM 5 200001945 NUT LOCK HEX NYLON INSERTED M10 X 1.5 Qty Model/Component Description 1 *305 INCLUSIVE WHIRL 1 ** 116048 LABEL, 2" X 2" WHITE POLYESTER THERMAL 1 ** 116049 LAMINATE, CLEAR, 2" X 2" W/PERMANENT 1 ** 923324 PARTS CARTON WHEELCHAIR WHIRL 2 ALB0054 WARNING LABEL FOR ACCESSIBLE WHIRL 1 ** 924070 CRATED WHIRL BASE 1 ** 986348 PARTS CARTON-GENERIC AND WARNING LABELS 1 116021 LABEL MIRACLE ID - GENERIC 1 116022 LABEL WARNING - PLAYGROUND - ENGLISH 1 116099 LABEL, PLAY SMART RULES 1 713550 STICKER TOP OF SURFACING 1 ** 994991 PARTS CARTON - 5-12 LABEL 1 116037 LABEL - AGES 5-12 YEARS MREC 1 ** AFR2026 FRAME - ACCESSIBLE WHIRL FOOTER 1 ** AHR0117BEI HANDRAIL - ACCESSIBLE WHIRL 1 ** BFC3759 SHEET - .75" X 34.36" X 11.25" SEAT 2 ** BPM0378 SHEET - 14GA X 73.78" DIA W/WELD TABS 2 ** BPM0379 SHEET - 73.62" DIA UPPER FLOOR 1 ** BPM0380 SHEET - 6.67" DIA UPPER CENTER COVER 1 ** HW923324-1 HRDW PKG WHEELCHAIR WHIRL L1/1 1 102423 TUBE 2ml-THREADLOCKER VIBRA-TITE 12102 1 200001167 T-45 TAMPER PROOF KEY (TORX WRENCH) 1 HWSWHEELCHAIRWH IRL HARDWARE IMAGE WHEELCHAIR WHIRL 6 200097726 SCREW MACH BUTTONHEAD M10 X 1.5 X 38MM 9 200001945 NUT LOCK HEX NYLON INSERTED M10 X 1.5 30 200002030 SCREW MACH BUTTONHEAD M10 X 1.50 X 30MM 45 200002079 WASHER FLAT M11 23 X 12 X 1.6MM 1 *787Z RISK MANAGEMENT SIGN - ENGLISH 1 ** 923551BEI POST F/RISK MANAGEMENT SIGN 1 ** 923560 PC F/787 RISK MNGMT ENGLISH 1 923287 RISK MNGT SIGN PRINTED ENGLISH 1 ** 925441 PARTS CARTON RISK MNGMNT SIGN EXTN W. O. Page 1 of 2 Bill of Materials 11/14/2019 7:27:16 AM(Parts List) Cust #: X277L01Work Order: MR00128054 SALEM DPW 5 JEFFERSON AVE. SALEM, MA 01970 Model Component * ** Total Weight:1003.00 2 925439 TUBE EXTN F/RISK MNGMNT SIGN ING 6 104403 BOLT 1/4-14 X 1 1/4 HEX WASHER TEK 1 ** HW923551-1 HRDW PKG RISK MANAGEMENT SIGN S1/1 1 HWS923551 HARDWARE IMAGE 923551 5 200001945 NUT LOCK HEX NYLON INSERTED M10 X 1.5 5 200002014 SCREW MACH BUTTONHEAD M10 X 1.50 X 20MM 10 200002079 WASHER FLAT M11 23 X 12 X 1.6MM 1 *925920Z TOUCH UP PAINT - FREE STANDING 1 ** 999006BEI TOUCH UP PAINT 1 115208BEI PAINT BEIGE GLOSS 4.5 OZ AEROSOL CAN 1 115209BEI PAINT 0.6 OZ.TOUCHUP BOTTLE W. O. Page 2 of 2 Bill of Materials 11/14/2019 7:27:16 AM(Parts List) Cust #: X277L01Work Order: MR00128054 SALEM DPW 5 JEFFERSON AVE. SALEM, MA 01970 Model Component * ** 1-800-523-4202 www.miracle-recreation.com